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135results about "Machining working media" patented technology

Electric spark and electrolysis combined milling machining method of micro three-dimensional structure

InactiveCN101693313AConsecutive completionFinish quicklyMachining working mediaElectrolysisMetal alloy
An electric spark and electrolysis combined milling machining method of a micro three-dimensional structure belongs to the technical field of micromachining, and is characterized in that a plurality of metal alloy material and complicated cavities and surfaces can be machined through adopting simple electrodes to operate the combined machining of micro electric spark milling and micro electrolysis milling by means of the layered milling principles. The combined machining method has two steps of fast finishing the most of machining through adopting the machining method of the micro electric spark closed-loop gap servo scanning and milling, then carrying out the residual machining through adopting the machining method of the micro electrolysis layered open-loop digital control scanning and milling, thereby finally finishing the shaping of a micro three-dimensional structure, wherein a machining electrode whose side wall is insulated is used in the electrolysis milling for improving the machining localization and machining precision. The method fully utilizes the advantages that the micro electric spark servo scanning and milling has fast machining speed, and the micro electrolysis digital control milling can not abrade the machining electrode, and has excellent surface machining quality.
Owner:TSINGHUA UNIV

Electrolytic machining technique and device for small bore diameter inner wall surface fine groove

The invention discloses an electrolytic machining technique of a micro-groove on an inner wall surface of a small aperture and a device. The technique is that: a cathode of a forming tool of a variable cross-section structure which is provided with insulation sections and conductive sections at intervals and is made of conductive metal wires of 200 to 1000 mum is positioned in an unthreaded hole of a workpiece which is processed in advance by utilizing the electrolytic machining device of the invention, the workpiece is taken as an anode, then electrolytic solution is radially flowed along an electrode wire, the electrolytic machining is carried out in the unthreaded hole, the pressure of the electrolytic solution is maintained at 1 to 5 MPa, and the micro-groove structure is obtained at the inner wall surface of the unthreaded hole by flushing the products after the processing. The diameter size of the cathode of the forming tool which is prepared by adopting the ultra-violet light masking solidification technology and the electroforming process can be as small as a few hundred microns, and a rib cooling hole structure with the hole diameter size of about 1mm can be obtained by combining the electrolytic machining technique. The adopted technical process of the invention is easy to master and has small investment, the minimal hole diameter which can be processed is small, and the processing precision is high.
Owner:ZHEJIANG UNIV OF TECH

Ultrasonic-frequency vibrating combined micro-electrical discharge and electrolysis machining device

ActiveCN105382357ARealize micro-finishingCalculate minimum clearanceMachining working mediaElectricityElectrolysis
The invention discloses an ultrasonic-frequency vibrating combined micro-electrical discharge and electrolysis machining device and belongs to the technical field of combined precise and micro special machining. According to the ultrasonic-frequency vibrating combined micro-electrical discharge and electrolysis machining device, ultrasonic-frequency vibration at a certain frequency is applied to a tool electrode and a workpiece, so that the workpiece machining efficiency is effectively improved; an ultrasonic vibration device is structurally symmetrical, and thus the workpiece machining stability is improved; the workpiece is assisted with ultrasonic vibration through the ultrasonic vibration device, and thus transverse electrical machining and longitudinal electrical machining are facilitated. According to a feeding mechanism of the machining device, a servo motor is preferably used for driving a workbench mechanism to finely move on a ball screw guide rail for feeding, fine feeding can be achieved through the feeding mechanism, and thus machining of a complicated curve surface of the workpiece can be achieved. The ultrasonic-frequency vibrating combined micro-electrical discharge and electrolysis machining device is novel in structure, and the electrical machining efficiency and precision are effectively improved; the defects that during ultrasonic combined electric machining of a workpiece with a large depth-diameter ratio, the efficiency is low, and it is quite difficult to machine a complicated special-shaped surface are overcome.
Owner:YANGZHOU UNIV

Method for reducing electrode vibration amplitude of tubular electrode during electrolytic machining

The invention provides a method for reducing the electrode vibration amplitude of a tubular electrode during electrolytic machining. The method comprises the following steps: adding an aluminum oxide grinding material into electrolyte used in electrolytic machining, properly adding a dispersing agent, and forming electrolyte suspension liquid of the aluminum oxide grinding material; performing corresponding side surface insulation treatment on the tubular electrode used in electrolytic machining, wherein during machining, electrolyte downwards flows in the tubular electrode and is outwards sprayed from an outlet in the lower end of the tubular electrode. As the damp of the electrolyte added with the aluminum oxide grinding material is higher, the damp to the tubular electrode is increased during vibration, vibration caused by flowing of the electrolyte and insufficient rigidity of the tubular electrode is reduced, and the amplitude is reduced; meanwhile, the aluminum oxide grinding material in the electrolyte flows through an electrolytic machining region along with the electrolyte, and aluminum oxide grinding particles in the grinding material are in contact with the machined surface of a workpiece, so that a grinding effect is achieved, a flow marker on the machined surface of the workpiece is eliminated, and the coarseness on the machined surface of the workpiece and the machining precision are improved.
Owner:SHANDONG UNIV OF TECH
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