Unlock instant, AI-driven research and patent intelligence for your innovation.

Method for producing ethanol by fermenting sweet sorghum juice through yeast refluxing method

A technology of sweet sorghum and reflux method, which is applied in the field of producing fuel ethanol by fermenting sweet sorghum sugar juice with yeast reflux method, which can solve the problems of high raw material consumption per ton of ethanol, unsuitable for repeated use, and large amount of yeast, etc., and achieves less sugar consumption, Suitable for large-scale industrial production, the effect of reducing the amount of yeast

Inactive Publication Date: 2013-01-02
巴彦淖尔市兴川科技有限公司
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Usually, the number of fermenting yeast is controlled below 180 million / ml. The main reason is that if the number of yeast is too large, the sugar consumption of the yeast itself will be too much, resulting in the high raw material consumption per ton of ethanol and the long fermentation time.
[0004] In the existing method of using sweet sorghum to ferment ethanol, it is necessary to continuously supply fermenting yeast during the fermentation process, so that the amount of yeast used is too large and the production cost is too high
Due to the single performance and poor activity of existing commercially available yeast, it is not suitable for repeated use

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for producing ethanol by fermenting sweet sorghum juice through yeast refluxing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Sweet sorghum sugar juice raw material liquid total sugar 40.75% (sucrose 23.95%, glucose 7.63%, fructose 9.17%), be mixed with the sweet sorghum sugar liquid of total sugar 23.43g / 100ml with sterilized domestic drinking water, pH is 4 .

[0035] Weigh 20 g of yeast (CGMCC No.3889), add 200 ml of water, incubate in a water bath at 35°C for 5 minutes, and then activate at 30°C for 15 minutes for later use.

[0036] (1) Pre-fermentation: add the recycled yeast after soaking and sterilization into the sterilized fermenter, and adjust the amount of yeast in the fermenter with newly activated yeast so that the yeast concentration is not less than 400 million / ml, add sweet sorghum sugar liquid (23.63g / 100ml sugar solution), the speed is 150L / h, and the air flow rate is 500L / min. Turn on the temperature control program at 15 minutes, the temperature is controlled at 32.5°C, and the gas flow rate is adjusted to 750L / min. Start stirring at 20 minutes, the speed is 100rpm;

[...

Embodiment 2

[0049] Sweet sorghum juice raw material liquid total sugar 38.61% (sucrose 20.69%, glucose 8.23%, fructose 9.69%), be mixed with the sweet sorghum sugar liquid of total sugar 23.76g / 100ml, pH is 4.

[0050] Weigh 25 g of yeast (CGMCC No. 3889), add 200 ml of water, incubate in a water bath at 35°C for 5 minutes, and then activate at 30°C for 15 minutes for later use.

[0051] (1) Pre-fermentation: add the recycled yeast after soaking and sterilization into the sterilized fermenter, and adjust the amount of yeast in the fermenter with newly activated yeast so that the yeast concentration is not less than 400 million / ml, add sweet sorghum sugar liquid (23.76g / 100ml sugar solution), the speed is 180L / h, and the air flow rate is 500L / min. Turn on the temperature control program at 15 minutes, the temperature is controlled at 32.5°C, and the gas flow rate is adjusted to 780L / min. Start stirring at 20 minutes, the speed is 100rpm;

[0052] (2) Fermentation: continue to add sweet s...

Embodiment 3

[0063] Sweet sorghum juice raw material liquid total sugar 40.75% (sucrose 23.95%, glucose 7.63%, fructose 9.17%), be mixed with the sweet sorghum sugar liquid of total sugar 24.14g / 100ml, pH is 4.

[0064] Weigh 30 g of yeast (CGMCC No.3889), add 200 ml of water, incubate in a 35°C water bath for 5 minutes, and then activate at 30°C for 15 minutes for later use.

[0065] (1) Pre-fermentation: Add the activated yeast into the sterilized fermenter, the yeast concentration is not less than 500 million / ml, add sweet sorghum sugar solution (24.14g / 100ml sugar solution), the speed is 200L / h , Air flow 550L / min. Turn on the temperature control program at 15 minutes, the temperature is controlled at 32.5°C, and the gas flow rate is adjusted to 800L / min. Start stirring at 25 minutes, the speed is 100rpm;

[0066] (2) Fermentation: Continue to add sweet sorghum sugar solution (24.14g / 100ml sugar solution), the speed is 180L / h, the air flow rate is increased from 800L / min to 1000L / min...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a method for producing ethanol by fermenting sweet sorghum juice through a yeast refluxing method, wherein sweet sorghum is squeezed to extract juice, and then the extracted juice is fermented; and the yeast used in the method is candida tropicalis ZXNY-1, and the collection number is CGMCC No.3889. In the method, before mature fermented mash is distilled, the yeast in the mature fermented mash is separated by a disc separator under normal temperature, the separated yeast is soaked with dilute acid solution, and then the soaked yeast is reused in a first fermentation tank so as to increase the number of the yeast; the yeast is already mature, so sugar in the juice is basically not consumed by the yeast, but sugar-ethanol transformation can be performed, thus achieving greatly reduced yeast usage, less sugar consumption of sugar liquor as a raw material, yeast concentration over 0.4 billion / ml in fermented mash liquid and realized short-time, high liquor content and low sugar consumption fermentation of the sweet sorghum juice; and the liquor content in the fermented mash liquid is more than 14% (v / v), the total residual sugar content is less than 0.55%, the sugar conversion rate is more than 90% and the fermentation time is not more than 22 hours.

Description

technical field [0001] The invention relates to a method for producing ethanol, in particular to a method for producing fuel ethanol by fermenting sweet sorghum juice with yeast reflux method. Background technique [0002] Fermentation is the key to the production of ethanol by microbial method. It directly determines various important indicators such as raw material consumption per ton of ethanol, utilization rate of fermentation equipment (that is, investment in fermentation equipment), energy consumption required for later distillation, and wastewater discharge at the bottom of the tower. [0003] The length of ethanol fermentation time, the concentration of ethanol in the fermentation mash and the quality of sugar consumption are directly related to the amount of yeast in the mash. Usually, the number of fermenting yeast is controlled below 180 million / ml. The main reason is that if the number of yeast is too large, the yeast itself will consume too much sugar for value-...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C12P7/06C12R1/74
CPCY02E50/17Y02E50/10
Inventor 凌丰曹珺王维平谢双平
Owner 巴彦淖尔市兴川科技有限公司
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More