Preparation method for polyvinyl alcohol coarse denier monofilaments

A technology of polyvinyl alcohol and coarse denier, which is applied in the field of preparation of polyvinyl alcohol coarse denier monofilament, which can solve the problems of high production cost, thin fiber and long process flow

Inactive Publication Date: 2010-12-01
SHANGHAI KNP CHEM +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Existing coarse denier chemical fiber monofilaments used in the field of civil engineering concrete, its technology and the products formed include polypropylene (PP) monofilaments, jelly spinning coarse denier fibers and polyvinyl alcohol (PVA) fibers sold on the market, wherein ( 1) Polypropylene (PP) monofilament is found in "a non-equal diameter polypropylene monofilament" disclosed in the Chinese utility model patent with the authorized announcement number CN2606750Y. The defect is that the hydrophobicity of polypropylene itself cannot be mixed with cement matrix. The material forms a relatively firm grip; (2) The polyvinyl alcohol (PVA) fibers sold on the market, due to the wet forming process, the fiber size cannot be greater than 20D, the fibers are thin, and the dispersion and reinforcement effect of the fibers are not good. Good; (3) jelly-spun coarse denier fiber is detailed in "a kind of polyvinyl alcohol monofilament of non-equal diameter shape" in the authorized announcement number CN201033811 of the Chinese Utility Model Patent Disclosure, which has a long process flow and high production cost, etc. Disadvantages; (4) alcoholysis direct spinning, (Ye Guangdou, "Synthetic Fiber Industry" 1998, third issue), due to the wet process route, there is a skin-core structure, and coarse denier fibers cannot be prepared

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Embodiment 1: Adopt PVA1788 by weight, 50 parts of water respectively, swell at 30 ℃ for 2 hours, extrude and spin with single screw after swelling, the temperature of conveying section (that is, feeding section) is 100~150 ℃, extrusion The temperature of the section (that is, the compression section) is 80-120°C, the temperature of the metering section is 90-110°C, the freezing temperature of the refrigerant is -15°C, the diameter of the spinneret hole is 2mm, and the fiber is alcoholyzed with 5% sodium hydroxide methanol solution for 48 hours. , neutralized with acetic acid solution of methanol, after testing that the fiber is neutral, perform primary stretching at 100°C, the stretching ratio is 3 times, and perform secondary stretching at 150°C, the stretching ratio is 2 times, The three-stage stretching ratio is 2 times at 200°C, the total stretching ratio is 12 times, the heat setting temperature is 220°C, the fiber diameter is 0.5mm, the fiber strength is 700MPa, a...

Embodiment 2

[0018] Example 2: Use PVA1788: 25 parts by weight, PVA1799: 20 parts, water 55 parts, and swell at 30°C for 3 hours. The temperature of the compression section is 80-120°C, the temperature of the metering section is 90-110°C, the freezing temperature of the cooling liquid is -15°C, the diameter of the spinneret hole is 2mm, after the fiber has been alcoholyzed with 5% sodium hydroxide methanol solution for 48 hours, the Neutralize with acetic acid solution, after testing that the fiber is neutral, carry out primary stretching at 100°C, the stretching ratio is 3 times, and perform secondary stretching at 150°C, the stretching ratio is 2 times, at 200°C The three-stage stretching ratio is 2 times, the total stretching ratio is 12 times, the heat setting temperature is 220°C, the fiber diameter is 0.5mm, the fiber strength is 750Mpa, and the modulus is 32GPa.

Embodiment 3

[0019] Example 3: Use PVA2688: 40 parts by weight, PVA2699: 10 parts, 50 parts of water, swell at 30°C for 3 hours, and extrude and spin with a single screw after swelling. The temperature of the compression section is 80-120°C, the temperature of the metering section is 90-110°C, the freezing temperature of the cooling liquid is -15°C, the diameter of the spinneret hole is 2mm, after the fiber has been alcoholyzed with 5% sodium hydroxide methanol solution for 48 hours, the Neutralize with acetic acid solution, after testing that the fiber is neutral, carry out primary stretching at 100°C, the stretching ratio is 3 times, and perform secondary stretching at 150°C, the stretching ratio is 2 times, at 200°C It is 2.5 times to carry out three-stage drawing ratio, and total drawing ratio is 15 times, and heat (air) setting temperature is 220 ℃, and fiber diameter is 0.5mm, and fiber strength is 950Mpa, and modulus 35Gpa.

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Abstract

The invention discloses a preparation method for polyvinyl alcohol coarse denier monofilament fibers. The high-strength high-modulus coarse denier polyvinyl alcohol monofilament fibers are prepared by a solid-phase alcoholysis spinning method. The preparation method is characterized in that: polyvinyl alcohol with a low alcoholysis degree under the plasticization of a small amount of water is spun to prepare the coarse denier fibers at a relatively low temperature, and the extraction problem caused by a plasticizer and the problem that the coarse denier (more than or equal to 1,000 D) fibers cannot be produced by a wet spinning method are avoided; the small amount of water is added to make the polyvinyl alcohol in a molten state, the fibers are extruded by a single screw, metered by a metering pump and extruded out of a spinning jet; a small amount of moisture existing can be removed by heating; and the fibers are subjected to drying, multi-level stretching (10 to 16 times) and high-temperature tension and heat shaping to form the high-strength high-modulus fibers. The preparation method makes up defects of the prior art and products sold in the market and meets the requirements on plasticizing, anti-cracking and the like of concrete in building projects.

Description

technical field [0001] The invention relates to a method for preparing coarse-denier and irregular-shaped monofilaments used in civil engineering, in particular to a method for preparing polyvinyl alcohol (PVA) coarse-denier monofilament fibers. Background technique [0002] Existing coarse denier chemical fiber monofilaments used in the field of civil engineering concrete, its technology and the products formed include polypropylene (PP) monofilaments, jelly spinning coarse denier fibers and polyvinyl alcohol (PVA) fibers sold on the market, wherein ( 1) Polypropylene (PP) monofilament is found in "a non-equal diameter polypropylene monofilament" disclosed in the Chinese utility model patent with the authorized announcement number CN2606750Y. The defect is that the hydrophobicity of polypropylene itself cannot be mixed with cement matrix. The material forms a relatively firm grip; (2) The polyvinyl alcohol (PVA) fibers sold on the market, due to the wet forming process, the...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01F6/14D01D5/08
Inventor 王志鑫王依民倪建华张杰何唯平
Owner SHANGHAI KNP CHEM
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