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Rotation-revolution combined down-hole hammer and construction method thereof

A combined down-the-hole hammer and construction method technology, which is applied to drilling equipment and methods, earthwork drilling, percussion drilling, etc., can solve problems such as difficult manufacturing, uneven wear, and inconvenient maintenance and repair, and achieve improved Working efficiency and service life, work and wear balance, and the effect of improving drilling efficiency

Active Publication Date: 2011-02-09
SUNWARD INTELLIGENT EQUIP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. Large-diameter integral down-the-hole hammers require high processing technology, are difficult to manufacture, are prone to quality problems, and have high manufacturing costs;
[0006] 2. Due to its large size and heavy weight, it is inconvenient to maintain and repair. Once a certain alloy head on the drill bit is damaged during work, it must be removed and repaired as a whole, which delays the construction period and costs more;
[0007] 3. Due to the large diameter and heavy weight, the taper thread joint needs to be rotated as a whole, and a large torque is required to tighten it to achieve the required sealing performance. It is inconvenient to install and disassemble on site.
[0010] 1. Due to the large diameter and heavy weight of the cluster DTH hammer, it also needs to be rotated as a whole when connected in the form of a taper thread joint, and a large torque is required to tighten it to achieve the required sealing performance, which is inconvenient to install and disassemble on site;
[0011] 2. When the compressed air enters the impactor from the horizontal air path, the corner is almost right angle, so the pressure loss is large and the efficiency is low;
[0012] 3. According to the arrangement of small-diameter impactors, under the same rotation conditions, the central impactor and the surrounding impactors cover different perforation areas, and the impact frequency (work) should be different, but the air pressure and flow rate in the gas circuit are the same. Evenly divided, no adjustment function, no effective use of energy, low efficiency
[0013] 4. When the cluster down-the-hole hammer rotates to drill holes, the outer part of the impact drill arranged on the outer peripheral small-diameter impactor is different from the inner part of the peripheral line speed, and the work is different. The wear of the hard alloy head distributed on the impact drill Also different, the carbide tip on the outside wears out faster than the inside, works unevenly and has a lower overall lifespan
[0014] 5. In order to overcome the shortcomings of the above 4, when the outer wear of the impact drill occurs, it is necessary to dismantle the small-diameter impactors arranged on the outer periphery, rotate 180 degrees and install them back. This can solve the problem of uneven wear, but in It is inconvenient to install and disassemble on site, and it will also affect the construction progress

Method used

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  • Rotation-revolution combined down-hole hammer and construction method thereof
  • Rotation-revolution combined down-hole hammer and construction method thereof
  • Rotation-revolution combined down-hole hammer and construction method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0056] Embodiment 1: A self-revolving combined down-the-hole hammer:

[0057] refer to figure 1 , figure 2 , image 3 , Figure 4 , Figure 15 and Figure 16 .

[0058] A self-revolving combined down-the-hole hammer 110 includes: a coupler 1 , an air distribution device 2 , a support body 3 and several small-diameter impactors 4 .

[0059] The above-mentioned coupling 1 is mainly composed of a joint body 11, a flange 12, a pin shaft 13, and a gasket 14; the gas distribution device 2 is mainly composed of a gas collection chamber 21, a gas distribution channel 22, a transition air hole 23, and a flange 24; The bracket body 3 is composed of a transition plate 31 with holes, a bottom plate 34 with positioning holes and key grooves 32 and a dust-proof ring 33, an upper plate 35 with positioning holes, and a housing 36; the impactor 4 is mainly composed of joints 41, containing The impactor body 42 of the piston 410, the positioning key 43 and the impact drill bit 45 with ...

Embodiment 2

[0064] Embodiment 2: A construction method using a self-revolving combined down-the-hole hammer 110 .

[0065] refer to Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 , Figure 10 , Figure 11 and Figure 12 . The construction method using self-revolving combined down-the-hole hammer 110 has the following steps:

[0066] ① The drilling rig 330 with the power head 7, the air supply system 8, and the hollow cylindrical drill pipe 5 walks to the construction position, and inserts the self-rotating combined down-the-hole hammer 110 and the drill pipe 5 with the help of two pin shafts 13 and gaskets 14. fixed; (see Figure 5 , Figure 7 )

[0067] ② Start the power head 7 of the drilling rig 330 to drive the drill pipe 5 and the self-revolving combined DTH hammer 110 to rotate clockwise. After aligning the hole position, start the air supply system 8 to provide compressed air to drive the self-revolving combined DTH hammer 110 Each impactor 4 moves; the power...

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PUM

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Abstract

The invention discloses a rotation-revolution combined down-hole hammer. A front end of a hammer body (42) of a hammer (4) is provided with a cylindrical guide sleeve (47); the neck part of a hammer bit (45) is provided with a cylindrical guide shaft (49); the cylindrical guide shaft (49) of the hammer bit (45) is inserted into the cylindrical guide sleeve (47) at the front end of the hammer body(42) and positioned through a split limiting ring (48), so that the hammer bit (45) can axially move and be coaxially and rotatably arranged on the hammer body (42); the hammer bit of the hammer can relatively rotate; when the combined down-hole hammer punches rotatably, the hammer bits of a plurality of small-diameter hammers can also rotate while the hammer bits revolute; and a damping adjustment ring is arranged in an air dividing device. The invention provides the combined down-hole hammer and a construction method thereof; and a hard alloy head on the hammer drill is worn towards equilibrium, so that the working efficiency can be improved and the service life can be prolonged, and the combined down-hole hammer has low cost, a rational structure, high punching efficiency and long service life, is easy to maintain, convenient to disassemble and reliable to seal and can save energy.

Description

technical field [0001] The invention relates to a pile foundation construction machine, in particular to a self-rotating and revolving combined down-the-hole hammer capable of drilling holes in hard ground and rock formations and building foundation piles and a construction method thereof. Background technique [0002] The foundation pile construction usually uses a drilling rig to drive the drill bit to drill holes in the ground, and then put a steel cage in the hole and pour concrete. After the concrete solidifies, it becomes a foundation pile; To use a hammer (also known as a down-the-hole hammer) for percussion drilling, because the hammer has the function of high-efficiency drilling in hard rock formations, it is widely used in mining and building foundation construction. [0003] This well-known impactor (published on pages 66 to 68 of Chapter 1 of "China Mining Equipment Handbook-Volume 1" published by Science Press) is also commonly known as the integral DTH hammer 2...

Claims

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Application Information

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IPC IPC(8): E21B1/00E21B4/06
CPCE21B4/16
Inventor 何清华钱奂云朱建新
Owner SUNWARD INTELLIGENT EQUIP CO LTD
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