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Filament-mixed spun-bonded nonwoven fabric and use thereof

A technology of spun-bonded non-woven fabrics and blended fibers, which can be used in non-woven fabrics, textiles, papermaking, textiles, etc. It can solve problems such as insufficient bulkiness, thicker fiber diameters, and complicated processes, and achieve excellent touch and stickiness Small size and excellent stretchability

Inactive Publication Date: 2011-05-04
MITSUI CHEM INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, the method of heat-treating a nonwoven fabric to impart bulkiness requires a complicated process, and the fibers forming the nonwoven fabric do not become thinner due to heat treatment, but sometimes heat-shrink to cause the fiber diameter to become thicker depending on the situation. There is a defect that the softness and touch are reduced due to heat treatment
In addition, the nonwoven fabric mixed with hydrophilic fibers and water-repellent fibers has insufficient bulkiness, and it is impossible to obtain a surface sheet having both softness and bulkiness.

Method used

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  • Filament-mixed spun-bonded nonwoven fabric and use thereof
  • Filament-mixed spun-bonded nonwoven fabric and use thereof
  • Filament-mixed spun-bonded nonwoven fabric and use thereof

Examples

Experimental program
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Effect test

Embodiment

[0090] Hereinafter, the present invention will be described more specifically based on examples, but the present invention is not limited to these examples.

[0091] The physical property values ​​and the like in Examples and Comparative Examples were measured by the following methods.

[0092] (1) Item payment [g / m 2 ]

[0093] From the (mixed fiber) spunbonded nonwoven fabric, take 6 test pieces of 200 mm (MD) x 50 mm (CD). Here, the selected positions are arbitrary 3 positions on both MD and CD (total 6 positions). Next, the mass (g) of each of the taken test pieces was measured using an electronic balance (manufactured by Kenseiko Co., Ltd.). The average value of the mass of each test piece was calculated|required. Converted from the obtained average value to every 1m 2 The mass (g) of each nonwoven fabric sample is rounded off to the second place after the decimal point [g / m 2 ].

[0094] (2) Thickness [μm]

[0095] From the (mixed fiber) spunbond nonwoven fabric, t...

manufacture example 1

[0139] Diphenylmethane diisocyanate (hereinafter referred to as MDI) was put into a tank under a nitrogen atmosphere, and the temperature was adjusted to 45° C. while stirring so as not to mix air bubbles.

[0140] Under a nitrogen atmosphere, 628.6 parts by weight of polyester polyol (manufactured by Mitsui Takeda Chemical Co., Ltd., trade name: Takelack U2024), 2.21 parts by weight of Irganox (Irganox) with a number average molecular weight of 2000 1010 and 77.5 parts by weight of 1,4-butanediol were put into the B tank, and it adjusted to 95 degreeC, stirring. This mixture is referred to as polyol solution 1.

[0141] The amount of hard segments calculated from these reaction raw materials was 37.1% by weight. Next, MDI and polyol solution 1 were quantitatively transported to a high-speed mixer (SM40) adjusted to 120°C at flow rates of 17.6 kg / h and 42.4 kg / h through the infusion line through a gear pump and a flow meter. , after stirring and mixing at 2000rpm for 2 minut...

Embodiment 1

[0145]

[0146] 96 parts by weight of MFR (measured at a temperature of 230°C and a load of 2.16 kg according to ASTM D1238) is 60 g / 10 minutes, and the density is 0.91 g / cm 3 , a propylene homopolymer with a melting point of 160°C (hereinafter referred to as "PP-1") and 4 parts by weight of MFR (measured at a temperature of 190°C and a load of 2.16 kg according to ASTM D1238) with a density of 5 g / 10 minutes and a density of 0.97g / cm 3 , a high-density polyethylene (hereinafter referred to as "HDPE") with a melting point of 134°C was mixed, and then 5 parts by weight were mixed with respect to 100 parts by weight of the PP-1 / HDPE mixture (converted to 3 parts by weight of the hydrophilization treatment agent component) ) hydrophilization treatment masterbatch [manufactured by Ciba Corporation, trade name: IRGASURF HL560 (hereinafter referred to as "hydrophilization agent A"), wherein, hydrophilization agent A contains 60% by weight as ether type nonionic surface active [Po...

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Abstract

A filament-mixed spun-bonded nonwoven fabric which is excellent in bulkiness, initial hydrophilicity and long-lasting hydrophilicity, softness, non-fluffing properties, stretchability, and touch feeling and is suitable for use as a less sticky surface sheet for absorbent articles such as a sanitary napkin, pantyliner, incontinence pad, and disposable diaper. The filament-mixed spun-bonded nonwoven fabric comprises 90-10 wt.% long fibers of a thermoplastic resin (A) and 10-90 wt.% long fibers of a thermoplastic elastomer (B), and is characterized in that at least the thermoplastic-resin (A) long fibers have been hydrophilized. Also provided are: a surface sheet and a second sheet which are for use in absorbent articles and comprise the filament-mixed spun-bonded nonwoven fabric; and an absorbent article.

Description

technical field [0001] The present invention relates to a sanitary napkin and a pantyliner which are excellent in bulkiness, initial hydrophilicity and durable hydrophilicity, softness, fluff resistance, stretchability and touch, and which are less sticky , incontinence pads, disposable diapers and other absorbent articles such as the surface sheet and / or the second sheet or the sheet (core wrapping, core lap) wrapped absorbent non-woven blended fiber spunbonded nonwoven fabric. Background technique [0002] Due to its excellent air permeability and softness, non-woven fabrics are widely used as absorbents that need to have extremely fast transfer of liquids such as menstrual blood or urine discharged or excreted to the absorbent body, and the surface that is in contact with the user's skin is soft and soft to the skin. Topsheets for absorbent articles such as disposable diapers and sanitary napkins, which have surface properties that are less irritating. [0003] Then, as ...

Claims

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Application Information

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IPC IPC(8): D04H3/16A61F13/15A61F13/511A61F13/53D04H3/00D04H3/14
CPCA61F13/51121A61F13/537D01D5/082D01D5/0985D01F6/04D01F6/70D04H3/14D04H3/16Y10T442/681
Inventor 国本尚佑
Owner MITSUI CHEM INC