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Garnet monocrystal fluorescent material for white light LEDs (light emitting diodes) and preparation method thereof

A fluorescent material and single crystal technology, applied in the field of LED fluorescent materials, to achieve the effects of high excitation and emission efficiency, high thermal conductivity and cost reduction

Inactive Publication Date: 2011-05-18
上海博晶光电科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The present invention aims at the existing problems of fluorescent powder in the field of white light LED, and proposes a new type of oxide single crystal fluorescent material, which can replace traditional fluorescent powder and overcome the existing problems of fluorescent powder

Method used

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preparation example Construction

[0020] The preparation method of the foregoing oxide single crystal products is a melt single crystal growth method, which mainly includes the following methods: pulling method, descending method, crucible moving method, zone melting method, gradient method, heat exchange method.... The main preparation process is as follows:

[0021] 1. Raw material synthesis

[0022] According to the ratio of oxide single crystal products, use one or more of solid phase reaction, liquid phase reaction, co-precipitation method, semi-dry and semi-wet method, sol combustion method, and citric acid gel method to synthesize oxide single-phase raw materials . Then the powder raw material is pressed into a shape and sintered into a block.

[0023] 2. Crystal growth

[0024] The oxide single crystal is grown by the melt method commonly used in this field. In the special crystal growth program, the crystal growth process is as follows:

[0025] Furnace installation---vacuum---(heating)---filling with prote...

Embodiment 1

[0029] Synthesize oxide crystal growth raw materials by solid-phase reaction method, and use high-purity raw material Al 2 O 3 (99.995%), Y 2 O 3 (99.999%) and CeO 2 (99.99%) Sintering in a muffle furnace air atmosphere for 8-20 hours to remove adsorbed water and other impurities. The sintering temperature is 600-800°C. Then the pre-burned raw materials are accurately weighed according to the equation, a total of 600 grams.

[0030] 5Al 2 O 3 +3(1-x)Y 2 O 3 +6xCeO 2 →2(Y 1-x Ce x ) 3 Al 5 O 12 +6xO 2

[0031] Where x is the mole percentage of Ce atoms in the melt, we take x = 0.3%. The weighed raw materials are ground and mixed in a mortar and blender for more than 10 hours. The uniformly mixed raw materials are pressed into a shape, and then the pressed cake is placed in a corundum crucible in a muffle furnace air atmosphere, sintered at a temperature of 1200-1500°C for about 10-20 hours, and the oxide raw material is synthesized through solid-phase reaction.

[0032] The crystal ...

Embodiment 2

[0035] Synthesize oxide crystal growth raw materials by solid-phase reaction method, and use high-purity raw material Al 2 O 3 (99.99%), Gd 2 O 3 (99.99%), Y 2 O 3 (99.99%) and CeO 2 (99.99%) Sintering in a muffle furnace air atmosphere for 8-20 hours to remove adsorbed water and other impurities. The sintering temperature is 600-800°C. Then the pre-burned raw materials are accurately weighed according to the equation, a total of 600 grams.

[0036] 5Al 2 O 3 +3yGd 2 O 3 +3(1-x-y)Y 2 O 3 +6xCeO 2 →2(Y 1-x-y Gd y Ce x ) 3 Al 5 O 12 +2 / 3xO 2

[0037] Where x is the mole percentage of Ce and y is the mole percentage of Gd, we take x = 0.2% and y = 0.3. The weighed raw materials are ground and mixed in a mortar and blender for more than 10 hours. The uniformly mixed raw materials are pressed into a shape, and then the pressed cake is placed in a corundum crucible in a muffle furnace air atmosphere, sintered at a temperature of 1200-1500°C for about 10-20 hours, and the oxide raw mater...

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Abstract

The invention relates to a monocrystal fluorescent material for white light LEDs (light emitting diodes) and a preparation method thereof, in particular to a garnet monocrystal fluorescent material. The monocrystal fluorescent material product comprises oxides in a monocrystal structure in an A-type lattice position and a B-type lattice position, and the structural formula of the oxides is A3B5O12, wherein A stands for a material occupying the A type lattice position, and B stands for a material occupying the B-type lattice position; and A comprises yttrium (Y), rare earth (RE) and the like, and B comprises aluminum (Al), gallium (Ga) and the like. The invention belongs to the technical field of LED fluorescent materials. The novel oxide monocrystal fluorescent material provided by the invention has the advantages of high excited emission efficiency, high uniformity, stable physical and chemical properties, long service life and high heat conductivity, can increase red light emitting components and tune the light emitting wave band, and can be used in high-power white light LEDs.

Description

Technical field [0001] The invention generally relates to a single crystal fluorescent material for white light LEDs and a preparation method thereof, and particularly relates to a garnet-like single crystal fluorescent material, which belongs to the technical field of LED fluorescent materials. Background technique [0002] White light LED has the advantages of small size, low heat generation, low power consumption, long life, fast response speed, environmental protection, flat packaging, and easy development into thin and compact products. It is known as the one that will surpass incandescent lamps, fluorescent lamps and HID lamps. "The fourth-generation lighting source" has a very broad application prospect. At present, the prospect of white light LED in the lighting market has attracted global attention. Advanced countries such as Europe, the United States, and Japan have invested a lot of manpower and financial resources to set up special institutions and plans to promote wh...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09K11/80C30B15/00C30B11/00C30B13/00H01L33/00
Inventor 苏小龙李扬向卫东
Owner 上海博晶光电科技有限公司