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LED (light emitting diode) lamp with light weight and rapid heat dissipation and manufacturing method thereof

A technology of LED lamps and manufacturing methods, which is applied to lighting and heating equipment, parts of lighting devices, semiconductor devices of light-emitting elements, etc., and can solve the problems of low LED arrangement density, low light intensity of equal surface area, and poor heat dissipation effect , to achieve the effect of improving heat dissipation, ensuring insulation performance, improving life and stability

Inactive Publication Date: 2011-06-15
张向阳
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The present invention mainly aims at the shortcomings of the prior art such as poor heat dissipation effect, low LED arrangement density, and low equal surface area light intensity, etc., and invents a kind of equal surface area high light intensity, dense LED arrangement, good heat dissipation effect, light weight and fast heat dissipation. LED lamps and manufacturing methods thereof

Method used

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  • LED (light emitting diode) lamp with light weight and rapid heat dissipation and manufacturing method thereof
  • LED (light emitting diode) lamp with light weight and rapid heat dissipation and manufacturing method thereof
  • LED (light emitting diode) lamp with light weight and rapid heat dissipation and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] Use the following steps to manufacture LED street lights.

[0051] 1. Surface polishing: Use a cloth wheel and a soft polishing paste to polish the aluminum radiator to a mirror-like effect.

[0052] 2. Wax removal: Dilute the wax removal water to 2-4wt%, and rinse the aluminum radiator for 5-10 minutes at a temperature of 50-70°C.

[0053] 3. Perform one hot water wash and two running water washes.

[0054] 4. Degreasing: Dilute the alloy degreasing powder with water to 30-80g / l, and wash the aluminum radiator for 5-10 minutes at a temperature of 50-80°C.

[0055] 5. Perform one hot water wash and two running water washes.

[0056] 6. Aluminum radiator activation: use 50% volume ratio of nitric acid aqueous solution, soak at room temperature for 0.5-1 minute; then use a solution containing 80-120ml / l sulfuric acid and 70-100g / l ammonium persulfate, at room temperature , Soak the aluminum radiator for 0.5 to 1 minute.

[0057] 7. Two washes with running water.

[0...

Embodiment 2

[0077] Use the following steps to manufacture LED street lights.

[0078] 1. Surface polishing: Use a cloth wheel and a soft polishing paste to polish the aluminum radiator to a mirror-like effect.

[0079] 2. Wax removal: Dilute the wax removal water to 2-4wt%, and rinse the aluminum radiator for 5 minutes at a temperature of 70°C.

[0080] 3. Perform one hot water wash and two running water washes.

[0081] 4. Degreasing: Dilute the alloy degreasing powder with water to 30-80g / l, and rinse the aluminum radiator for 5 minutes at a temperature of 80°C.

[0082] 5. Perform one hot water wash and two running water washes.

[0083] 6. Aluminum radiator activation: use 50% volume ratio of nitric acid aqueous solution, soak at room temperature for 0.5 to 1 minute; then soak aluminum with a solution containing 120ml / l sulfuric acid and 100g / l ammonium persulfate at room temperature Heat sink for 0.5 minutes.

[0084] 7. Two washes with flowing water.

[0085] 8. Anodizing: for ...

Embodiment 3

[0100] Use the following steps to manufacture LED street lights.

[0101] 1. Surface polishing: Use a cloth wheel and a soft polishing paste to polish the aluminum radiator to a mirror-like effect.

[0102] 2. Wax removal: Dilute the wax removal water to 2-4wt%, and rinse the aluminum radiator for 10 minutes at a temperature of 50°C.

[0103] 3. Perform one hot water wash and two running water washes.

[0104] 4. Degreasing: Dilute the alloy degreasing powder with water to 30-80g / l, and wash the aluminum radiator for 10 minutes at a temperature of 50°C.

[0105] 5. Perform one hot water wash and two running water washes.

[0106]6. Aluminum radiator activation: use 50% volume ratio of nitric acid aqueous solution, soak at room temperature for 0.5 to 1 minute; then soak aluminum with a solution containing 80ml / l sulfuric acid and 70g / l ammonium persulfate at room temperature Cooler for 1 minute.

[0107] 7. Two washes with flowing water.

[0108] 8. Anodic oxidation: for p...

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Abstract

The invention relates to an LED (light emitting diode) lamp with light weight and rapid heat dissipation and a manufacturing method thereof. Aiming at the defects of bad heat dissipation effect, low intensity of LED configuration, low light intensity of equal surface area and the like in the prior art, the invention provides a manufacturing method of an LED lamp which has the advantages of light weight, rapid heat dissipation, high light intensity of the same surface area, intense LED configuration and good heat dissipation effect. The manufacturing method comprises the following specific steps: surface polishing, wax removal, oil removal, activation of an aluminum radiator, anodic oxidization, copper plating layer formation, circuit molding and backflow welding. The specific technical scheme of the LED lamp fixture with light weight and rapid heat dissipation is as follows: an oxidation film insulating layer, a copper plating layer and a tin soldering layer are sequentially arranged between a radiator substrate and an LED lamp bead, and the LED lamp bead is welded on the copper plating layer through the tin soldering layer; and the copper plating layer is in the shape of the circuit loop of the LED lamp bead, and the positive electrode and negative electrode of the LED lamp bead are welded and fixed through the tin soldering layer and the circuit loop shape part of the copperplating layer.

Description

technical field [0001] The invention relates to an LED lamp and a manufacturing method thereof, in particular to an LED lamp with light weight and fast heat dissipation and a manufacturing method thereof. Background technique [0002] Light-emitting diodes (LEDs) have the advantages of low energy consumption, power saving, long life, and durability, so they are expected to replace traditional lighting as the future lighting source. Among them, LED street lamps are highly respected by urban construction and various enterprises and institutions because of their energy saving and high intelligence. However, as the power increases, the waste heat of the electric heat flow generated by the LED cannot be effectively dissipated, resulting in a serious drop in luminous efficiency. The definition of LED service life is that when the LED luminous efficiency is lower than 70% of the original luminous efficiency, it can be regarded as the end of the LED life. The luminous efficiency o...

Claims

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Application Information

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IPC IPC(8): F21V29/00F21S2/00F21V19/00F21K9/90F21V29/50F21Y115/10
Inventor 高振贤
Owner 张向阳
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