Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Methods for preparing and spraying aluminum bronze powder containing dispersion-strengthening phase

A technology of dispersion strengthening and aluminum bronze, which is applied in the direction of coating, molten spraying, metal material coating process, etc., can solve the problems of easy growth of dispersion strengthening particles, failure to form dispersed phase, weakening of dispersion strengthening, etc., to reduce power , reduce growth, improve the effect of melting degree

Active Publication Date: 2013-04-03
BEIJING GENERAL RES INST OF MINING & METALLURGY +1
View PDF0 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The present invention solves the problem that oxidation cannot be controlled when the existing method is used for copper-aluminum alloys with an aluminum content as high as 10%, and an oxide film can only be formed on the surface of 10% copper-aluminum alloys, and a dispersed phase cannot be formed; during the spraying process, in order to Ensuring that the powder is fully melted, the spraying power is high, and the nano-scale dispersion strengthening particles are easy to grow, which weakens the effect of dispersion strengthening. A preparation of aluminum bronze powder containing a dispersion strengthening phase and the powder spraying method are provided.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Alumina dispersion-strengthened copper powder and nano-aluminum powder prepared by internal oxidation are used as raw materials, and the nano-aluminum powder accounts for 8-10% of the total weight, and the dispersion-strengthened copper powder is preferably Al with a particle size of less than 20nm 2 o 3 Particles, preferably nano-aluminum powder with a particle size of 200-800nm; adopt the method of adhesive agglomeration to coat a layer of nano-aluminum powder on the surface of dispersion-strengthened copper powder, and the adhesive can be selected from alkyd varnish plus appropriate diluent, and the adhesive accounts for the total weight 20% to 40% of that; dry in a vacuum environment at a temperature of 70-90°C to cure the adhesive and remove the diluent; sieve the powder obtained after drying to obtain a certain particle size suitable for thermal spraying Range (powder particle size can be -140 ~ +325 mesh) powder; use plasma spraying, control the spraying power be...

Embodiment 2

[0015] Use 450g of alumina dispersion-strengthened copper powder with a dispersed particle size below 20nm and 50g of aluminum powder (average particle size of 1 μm) as raw materials, mix well, add 50g of alkyd varnish and 50g of thinner, and mix well in an adhesive agglomerator. Then, it was dried at room temperature for 48 hours, and the powder was sieved to obtain a powder that could be used for spraying. The powder between -140 and +325 mesh is taken for plasma spraying, the spraying power is controlled at 16kw, and the powder feeding rate is 20g / min to obtain a dispersion-strengthened aluminum bronze coating. The softening temperature of the coating can reach above 720°C.

Embodiment 3

[0017] Use 1600g of aluminum oxide dispersion-strengthened copper powder with a dispersed particle size below 20nm and 140g of nano-aluminum powder (average particle size of 500nm) as raw materials, mix well, add 390g of alkyd varnish and 300g of thinner, and mix in an adhesive agglomerator uniform, and then dried at 80°C for 4 hours, and the powder was sieved to obtain a powder that can be used for spraying. The powder between -140 and +325 mesh is taken for plasma spraying, the spraying power is controlled at 18kw, the powder feeding rate is 35g / min, and the dispersion strengthened aluminum bronze coating is obtained, and the softening temperature of the coating can reach above 720°C.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
particle sizeaaaaaaaaaa
softening pointaaaaaaaaaa
Login to View More

Abstract

The invention relates to methods for preparing and spraying aluminum bronze powder containing a dispersion-strengthening phase. The method for preparing the aluminum bronze powder comprises the following steps: using aluminum oxide dispersion-strengthened copper powder and nanometer aluminum powder which are prepared by using an inner oxidizing method, as the raw materials; using a gluing agglomerating method to cover a layer of nanometer aluminum powder on the surface of the copper powder; and drying at a vacuum environment. The plasma spraying process is used in the method for spraying the aluminum bronze powder, wherein a spraying powder is controlled within 15-18KW and the powder feeding speed is 20-35g / min. According to the method provided by the invention, the aluminum bronze compound powder is prepared by covering the dispersion-strengthened copper powder with the nanometer aluminum powder. By using the dispersion-strengthened copper powder and the nanometer aluminum powder as the raw materials for agglomerating, the defect that the aluminum oxide dispersion-strengthened copper powder cannot be directly prepared is solved. By covering the copper powder with aluminum, the melting degree of the powder is increased by utilizing the heatproof reaction between copper and aluminum, thereby reducing the spraying power, reducing the growth of the aluminum oxide dispersion-strengthened grains and enhancing the dispersion-strengthening effect.

Description

technical field [0001] The invention relates to a method for preparing and spraying aluminum bronze powder containing a dispersion strengthening phase, and belongs to the field of aluminum bronze powder preparation and aluminum bronze powder spraying. Background technique [0002] The aluminum bronze material is a copper-aluminum binary alloy with an aluminum content of about 10%. In order to improve certain properties, elements such as iron, manganese, and nickel are often added to the binary aluminum bronze to form a multi-element aluminum bronze. Aluminum bronze has high strength, hardness and wear resistance, as well as good elasticity and corrosion resistance. It has become a new type of copper alloy widely used in modern industry. In addition to maintaining the above advantages, the aluminum bronze coating can also form a metallurgical bond with the steel substrate during the coating preparation process, so that the aluminum bronze coating can not only be used for mech...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B22F9/04B22F1/02C23C4/08C23C4/12C23C4/06C23C4/134
Inventor 于月光任先京曾克里高峰沈婕赵晓东张乐王辉
Owner BEIJING GENERAL RES INST OF MINING & METALLURGY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products