Methods for preparing and spraying aluminum bronze powder containing dispersion-strengthening phase
A technology of dispersion strengthening and aluminum bronze, which is applied in the direction of coating, molten spraying, metal material coating process, etc., can solve the problems of easy growth of dispersion strengthening particles, failure to form dispersed phase, weakening of dispersion strengthening, etc., to reduce power , reduce growth, improve the effect of melting degree
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Embodiment 1
[0013] Alumina dispersion-strengthened copper powder and nano-aluminum powder prepared by internal oxidation are used as raw materials, and the nano-aluminum powder accounts for 8-10% of the total weight, and the dispersion-strengthened copper powder is preferably Al with a particle size of less than 20nm 2 o 3 Particles, preferably nano-aluminum powder with a particle size of 200-800nm; adopt the method of adhesive agglomeration to coat a layer of nano-aluminum powder on the surface of dispersion-strengthened copper powder, and the adhesive can be selected from alkyd varnish plus appropriate diluent, and the adhesive accounts for the total weight 20% to 40% of that; dry in a vacuum environment at a temperature of 70-90°C to cure the adhesive and remove the diluent; sieve the powder obtained after drying to obtain a certain particle size suitable for thermal spraying Range (powder particle size can be -140 ~ +325 mesh) powder; use plasma spraying, control the spraying power be...
Embodiment 2
[0015] Use 450g of alumina dispersion-strengthened copper powder with a dispersed particle size below 20nm and 50g of aluminum powder (average particle size of 1 μm) as raw materials, mix well, add 50g of alkyd varnish and 50g of thinner, and mix well in an adhesive agglomerator. Then, it was dried at room temperature for 48 hours, and the powder was sieved to obtain a powder that could be used for spraying. The powder between -140 and +325 mesh is taken for plasma spraying, the spraying power is controlled at 16kw, and the powder feeding rate is 20g / min to obtain a dispersion-strengthened aluminum bronze coating. The softening temperature of the coating can reach above 720°C.
Embodiment 3
[0017] Use 1600g of aluminum oxide dispersion-strengthened copper powder with a dispersed particle size below 20nm and 140g of nano-aluminum powder (average particle size of 500nm) as raw materials, mix well, add 390g of alkyd varnish and 300g of thinner, and mix in an adhesive agglomerator uniform, and then dried at 80°C for 4 hours, and the powder was sieved to obtain a powder that can be used for spraying. The powder between -140 and +325 mesh is taken for plasma spraying, the spraying power is controlled at 18kw, the powder feeding rate is 35g / min, and the dispersion strengthened aluminum bronze coating is obtained, and the softening temperature of the coating can reach above 720°C.
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