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Method for manufacturing compound blade of agricultural harvester

A composite blade and manufacturing method technology, applied in the direction of manufacturing tools, heat treatment equipment, furnaces, etc., can solve the problems of low service life, low hardness, low wear resistance, and affecting work efficiency, etc.

Inactive Publication Date: 2011-07-20
XINXING DUCTILE IRON PIPES CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

All of the above are single-metal blades. Domestic blades generally have hardness, low wear resistance, and low service life. Generally, they can be used for at most two harvesting seasons, and they are often completely unusable due to severe wear. When used in China, because there are many stones, metals and other sundries in the cultivated land, the blade itself is brittle, and the knife phenomenon often occurs and affects the use.
It is time-consuming and labor-intensive to replace the blade every time, seriously affecting work efficiency

Method used

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  • Method for manufacturing compound blade of agricultural harvester
  • Method for manufacturing compound blade of agricultural harvester

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Production of 16MnV / 9Cr18MoV / 16MnV three-layer composite metal blades, the thickness of the outer, middle and inner layers are 38mm, 15mm, 35mm respectively, the diameter of the tube blank is 269.9mm, the length is 1605mm, the liquidus line of 16MnV is 1510 ℃, the liquidus of 9Cr18MoV The line is 1440°C.

[0021] 1. The material is selected according to the performance requirements of the finished product. The inner and outer base materials are selected from low-alloy high-strength structural steel 16MnV, and the middle layer is selected from high-hardness martensitic stainless steel 9Cr18MoV.

[0022] 2. Scrap steel can be used as the main raw material, smelted by electric arc furnace (intermediate frequency furnace) and refined by VOD furnace. The gas content and inclusion content are controlled during the steelmaking process; composition adjustment, slag removal and degassing treatment should be carried out after smelting. Refer to Table 1 for the smelting compositio...

Embodiment 2

[0037] The production of 27SiMn / 9Cr18MoV / 27SiMn three-layer metal composite blades, the thickness of the outer, middle and inner layers are 38mm, 15mm, 35mm respectively, the diameter of the tube blank is 319.3mm, the length is 1655mm, the liquidus line of 27SiMn is 1497 ℃, 9Cr18MoV The liquidus is 1440°C.

[0038] 1. The material is selected according to the performance requirements of the finished product. The base material of the inner and outer layers is selected from high-strength steel 27SiMn, and the working layer of the middle layer is selected from high-hardness martensitic stainless steel 9Cr18MoV.

[0039] 2. Scrap steel is used as the main raw material, which is smelted by electric arc furnace (intermediate frequency furnace) and refined by VOD furnace. The gas content and inclusion content are controlled during the steelmaking process; composition adjustment, slag removal and degassing treatment should be carried out after smelting. Refer to Table 3 for the smelti...

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Abstract

The invention discloses a method for manufacturing a compound blade of an agricultural harvester. The compound blade comprises three metal layers, wherein the outer layer and the inner layer are made of low-alloy high-strength structural steel, and the middle layer is made of martensitic stainless steel. The method comprises the steps of: firstly, eccentrically pouring the outer metal layer, the middle metal layer and the inner metal layer on an eccentric pipe die; secondly, pushing a pipe and thermally treating to obtain an eccentric pipe blank; thirdly, ring-rolling the eccentric pipe blank; fourthly, annealing and thermally treating the rolled blank, wherein the annealing temperature is 660-920 DEG C; fifthly, cutting the rolled blank into a formed metal blade by using cutting methods without a thermal reaction region, such as water cutting, wire-electrode cutting and the like; and finally thermally treating the formed blade. The compound blade manufactured through the method in the invention has high flexibility and high wear resistance, and has an automatic blade grinding function.

Description

technical field [0001] The invention relates to a centrifugal casting process, which is specifically applied to the production and manufacture of knives, especially a method for manufacturing a composite blade of an agricultural harvester. Background technique [0002] Harvesting machinery in the agricultural machinery industry needs to use a large number of blades. The current stock of harvesting machines in the country is about 400,000 wheat harvesters and 250,000 rice harvesters. 20-30 million blades of 65Mn and T9 are used every year. In recent years, the level of agricultural mechanization in my country, especially the amount and proportion of mechanical harvesting, has been rapidly improved. The volume increased rapidly with the growth of mainframe output. For example, the current number of corn harvesters in the country is 40,000, and the number of green forage harvesters is 5,000. The service life of the blades of these harvesters needs to be improved and solved urg...

Claims

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Application Information

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IPC IPC(8): B22D13/02C21D9/08
Inventor 王黎辉张振军刘富强曹俊峰郝云龙张悦陈建波宋亚峰
Owner XINXING DUCTILE IRON PIPES CO LTD
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