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Enhanced ceramic metal water tap and preparation method thereof

A technology of ceramic metal and faucets, applied in the field of faucets, can solve the problems of poor corrosion resistance of metal materials and the overall quality of faucets is not heavy enough, and achieve good heat insulation effect

Active Publication Date: 2011-08-17
XIAMEN RUNNER IND CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to provide an enhanced ceramic metal faucet and its preparation method in view of the shortcomings of the existing faucets, such as the overall quality is not heavy enough, and the metal material used in the water outlet has poor corrosion resistance.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] 1. First assemble the lead-free copper waterway of the faucet according to the waterway requirements of the faucet;

[0017] 2. Put the combined water channel into the mold of the faucet shell and fix it;

[0018] 3. Mix 1000g ceramic mineral powder (ceramic powder, which is a mixture of 30% silicate, 30% magnesium oxide and 40% potassium dihydrogen phosphate by mass percentage) with 1500g ferrite After that, add 20% by mass of water at 25°C and stir for 10 minutes, then fill it into the mold above, and take it out of the mold after it is molded at room temperature, and match the prepared faucet produced according to the conventional process Components, including valve core, handle, water outlet net, sealing ring, fastening screws, etc., are installed in the metal copper alloy shell of the faucet (the surface is electroplated) according to the conventional assembly method, and assembled into a complete faucet. The weight of the reinforced ceramic metal faucet prepared ...

Embodiment 2

[0020] 1) First assemble the lead-free copper waterway of the faucet according to the waterway requirements of the faucet;

[0021] 2) Put the combined water channel into the mold on the faucet shell and fix it;

[0022] 3) Mix 1000g ceramic mineral powder (ceramic powder, which is a mixture of 40% silicate, 40% magnesium oxide and 20% potassium dihydrogen phosphate) with 100G tungsten powder , and add 5% by mass of water at a temperature of 10°C and fully stir for 2 minutes, then fill it in the above-mentioned mold, after it is formed at room temperature, take it out of the mold, and install it on the metal aluminum alloy shell of the faucet (the surface is carried out In anodizing), the prepared faucet supporting parts produced according to the conventional process, including the valve core, handle, water outlet net, sealing ring, fastening screw, etc., are assembled into a complete set of faucet according to the conventional assembly method. The quality of the enhanced cer...

Embodiment 3

[0024] 1) First assemble the stainless steel waterway of the faucet according to the waterway requirements of the faucet;

[0025] 2) Put the combined water channel into the mold of the faucet and fix it;

[0026] 3) Mix 1000g of ceramic mineral powder A (cement) with 1000g of quartz sand evenly, add 20% by mass of water at 15°C and stir for 5 minutes, then fill it into the above mold and wait for it to form at room temperature Finally, take it out of the mold and install it in the metal stainless steel shell of the faucet, and prepare the faucet accessories produced according to the conventional process, including the valve core, handle, water outlet net, sealing ring, fastening screw, etc. The assembly method is assembled into a complete set of faucets. The quality of the reinforced ceramic metal faucet prepared by the invention is closer to that of the metal faucet but lower in cost than the skeleton of the metal faucet. In addition, because the high-strength ceramics hav...

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PUM

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Abstract

The invention discloses an enhanced ceramic metal water tap and a preparation method thereof, and relates to a water tap. The enhanced metal-like water tap comprises an ABS (acrylonitrile-butadiene-styrene) plastic shell and matched components, wherein the matched components comprise a valve plug, a handle, a water outlet net, a seal ring, a fastening screw, and the like. The preparation method comprises the following steps: assembling the metal water channel of the water tap according to the water channel requirements of the water tap; placing the assembled water channel in a mold of the metal outer shell of the water tap, and fixing; and mixing ceramic mineral power with an enhancement additive agent, filling the mixture in the mold of the outer shell of the water tap after adding waterand stirring, taking out from the mold after molding, installing the mold in the metal outer shell of the water tap, and assembling the prepared matched components of the water tap into the enhanced-type ceramic metal water tap according to a normal assembly method, wherein the matched components of the water tap are manufactured according to a normal technology and comprises the valve plug, the handle, the water outlet net, the seal ring, the fastening screw, and the like, and the weight ratio of the ceramic mineral power to the enhancement additive agent is 1 to (0.1-1.5).

Description

technical field [0001] The invention relates to a faucet, in particular to a reinforced ceramic metal faucet and a preparation method thereof. Background technique [0002] Most of the plastic faucets on the existing market are made of ABS plastic, and the surface treatment (electroplating, vacuum coating, etc.) Reactive molding. The disadvantage of this kind of plastic faucet is that the quality is not enough, and the burst pressure resistance of the water channel is not enough, so it cannot fully meet the requirements of customers. [0003] Metal faucet on the existing market, its body part adopts copper material, zinc alloy, stainless steel material, metal casting process such as to form, then pack into parts such as spool, valve stem, handle. This result has many disadvantages: 1. Since the shell is cast, the material consumption is serious, and the complex casting process makes the energy consumption extremely high, which does not meet the needs of the development and...

Claims

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Application Information

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IPC IPC(8): F16K27/00F16K51/00
Inventor 余水黄贤明李明仁
Owner XIAMEN RUNNER IND CORP