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Encapsulation method for encapsulating surface glass of flake component

A technology of surface spraying and encapsulation methods, which is applied in the direction of surface coating liquid devices, electrical components, and pre-treated surfaces, etc., and can solve the problem of reduced mechanical strength of chip components, low reliability and stability of chip sensitive components, Solderability, solder resistance reduction and other problems, to achieve the effect of increased stability, stable electrical performance, and increased plating time

Active Publication Date: 2013-11-06
ZHAOQING EXSENSE ELECTRONICS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] 1. The internal chip surface of the chip component sensitive component is very easy to climb and plate;
[0008] 2. The ceramic body of the sensitive element of the chip component is susceptible to continuous corrosion by the acidic electro-hydraulic, which will seriously reduce the mechanical strength of the chip component itself;
[0009] 3. In order to reduce the climbing plating and corrosion degree of the ceramic body of sensitive components, the electroplating time needs to be shortened, resulting in a reduction in the thickness of the electroplating layer of the terminal electrode, resulting in a decrease in solderability and solder resistance;
[0011] 5. The reliability and stability of chip sensitive components are low

Method used

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  • Encapsulation method for encapsulating surface glass of flake component
  • Encapsulation method for encapsulating surface glass of flake component
  • Encapsulation method for encapsulating surface glass of flake component

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0067] Such as Figure 8a , Figure 8b As shown, this embodiment describes a four-sided sequential spraying equipment with a single nozzle chip type surface. Corresponding to the top of the sprocket and chain transmission mechanism, a spraying box 3a is provided, and a spray gun 80 is installed on the inner wall of the spraying box 3a; Port 5a and glass observation door 6a for easy observation. The equipment sprays the four surfaces A, B, C and D respectively through the relative movement of the mounting plate 20 and the spray gun 80 .

Embodiment 2

[0069] Such as Figure 9 As shown, this embodiment is a four-nozzle rotary continuous chip component surface glass spraying equipment, which includes a quadrangular support platform 1b, and each side of the quadrangular support platform 1b is correspondingly provided with a conveyor belt 2b for conveying the mounting plate 20, And above each conveyer belt 2b, a spray box 3b equipped with a spray gun 80 is correspondingly arranged, and the four corners of the quadrangular support platform 1b correspond to a 90° rotating platform 4b provided with a rotating mounting plate.

[0070] Mounting plate 20 turns around on the spraying production line that each conveyer belt 2b forms, passes through the 90 ° rotating table 4b at the corner, makes A, B, C, D four faces of chip component chip 101 pass through four spray guns 80 respectively, like this The four sides of the chip component chip 101 are glass-coated.

Embodiment 3

[0072] Such as Figure 10 As shown, what this embodiment describes is the surface spraying equipment of a single nozzle carrier rotary chip component, which includes a support platform 1c, on which a 360° rotating platform 2c is arranged, and on the support platform 1c Corresponding to the upper part of the 360° rotating stage, a spraying box 3c is provided, and a spray gun 80 is arranged on the top of the inner wall of the spraying box 3c, and an exhaust device 4c is installed on the side wall of the spraying box. It drives the mounting plate to rotate through the 360° rotating stage 2c, and sprays the four surfaces A, B, C, and D of the chip component chip 101 respectively.

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PUM

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Abstract

The invention belongs to the technical field of flaky component products, and in particular relates to an encapsulation method and encapsulation and spraying equipment thereof for encapsulating surface glass of a flaky component. The encapsulation method comprises the following steps: (1) preparing mounting plates for mounting a flaky component chip; (2) mounting the flaky component chip on a mounting plate; (3) coating protective slurry on one end of the component chip, wherein the protective slurry is used for preventing the glass from being combined with a ceramic body in sintering; (4) spraying glass on four side surfaces of the flaky component chip; (5) drying the coated glass layer; (6) taking off the flaky component chip; (7) sintering the glass; (8) removing the protective slurry; and (9) coating the slurry of an upper end electrode on two ends of the flaky element chip through dipping, and adopting a resistance furnace to frit sliver electrode and semiconductive ceramics tightly so as to obtain a flaky element 10. By using the method, a compact glass protective layer is formed on the surface of the flaky component chip, so that the surface resistance of the flaky component chip is high and the electrofacing overplating doses not exit and the mechanical strength of the flaky component chip is reinforced greatly; and the weldability and welding-proof property of the flaky component chip can be improved effectively, the electric property performance of the flaky component chip is stable, and additionally, the damp-proof performance, and the reliability and stability of high temperature aging and the like of the flaky component chip are increased greatly.

Description

technical field [0001] The invention belongs to the technical field of chip component products. In particular, it relates to a glass spraying and encapsulation method on the surface of chip components and encapsulation and spraying equipment. Background technique [0002] With the development of electronic technology, various electronic components are further multifunctional and intelligent. At the same time, SMT technology increasingly requires the surface mount of electronic components. Chip electronic components have incomparable advantages due to the pinless design: easy installation and high efficiency, no leads - no parasitic inductance. [0003] Various sensitive components (such as: thermistors, varistors, etc.) are also constantly developing and progressing with the chip trend of components. [0004] The current process of chip components is: [0005] 1. Preparation of chip component porcelain powder; 2. Chip component molding; 3. High temperature sintering; ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L21/56B05D1/02B05D3/02
Inventor 余武
Owner ZHAOQING EXSENSE ELECTRONICS TECH
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