Method for preparing metal surface conditioner

A technology of metal surface and regulator, applied in the direction of metal material coating process, etc., can solve the problems of difficult production guarantee, difference in surface adjustment effect, insufficient number of crystal nuclei, etc., to save equipment investment, reduce production cost, meet The effect of performance requirements

Inactive Publication Date: 2011-11-23
德清县康祺化学品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, with the improvement of the quality of the surface conditioner and the progress of the phosphating process, it becomes more and more difficult to further reduce the phosphating temperature.
[0003] Ordinary surface regulators have a certain limit to the acceleration of phosphating reaction. Generally, when the water temperature is lower than 15°C, the phosphating reaction will be difficult to proceed or the reaction speed will be very slow and lose its use value. Some companies even use oxalic acid as a surface regulator. , the quality of phosphating is even more difficult to guarantee. The water temperature in most parts of the country is relatively low in winter. If you use ordinary surface adjustment, you have to take heating measures in the phosphating process, otherwise the production will be difficult to guarantee.
In addition, ordinary surface conditioners are generally less stable, and their aqueous solutions will settle after standing overnight. completely lost
The service life of ordinary surface conditioner tank solution is generally 5 to 10 days. At that time, the effect of surface conditioner will be very poor. Even if the surface conditioner is added, the effect will not be much improved. At this time, all of them have to be replaced and re-prepared. groove
The main reason for the above defects is that the activity of colloidal titanium phosphate, which plays a major role in the surface conditioner, is not high, and the number of crystal nuclei generated on the steel surface is not large enough, thus limiting the promotion of phosphating reaction
[0004] Colloidal titanium phosphate plays the main role in the surface regulator. As long as different titanium-containing compounds can be synthesized into colloidal titanium phosphate, they will have a certain surface-regulating effect, but the effect will vary greatly; also for the same titanium-containing compound. Colloidal titanium phosphate is synthesized using different methods, but their epiregulation effects will also vary

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A preparation method of a metal surface conditioner, first mix 1kg of anatase titanium dioxide and 5kg of soda ash evenly; then add 2kg of caustic soda and 1kg of water, and continue to stir until it becomes a slurry; then slowly add 10kg of phosphoric acid while stirring, and add the phosphoric acid process The control time is about 8 minutes. After the addition, continue to stir for about 20 minutes and keep the temperature at 80-95°C; then add 6kg of sodium tripolyphosphate in batches and continue to stir. The material gradually changes from liquid to slurry, and then becomes semi-solid At this time, the material is a semi-finished product; after the powdery material is cooled, it is mixed with 20kg of sodium tripolyphosphate and 1kg of EDTA, and then crushed and packaged to obtain the finished metal surface conditioner.

Embodiment 2

[0021] A kind of preparation method of metal surface conditioner, first mix 5kg anatase type titanium dioxide and 10kg soda ash evenly; Add 5kg flake soda and 3kg water again, keep stirring until slurry; Then slowly add phosphoric acid 20kg while stirring, add phosphoric acid process The control time is about 10 minutes. After the addition, continue to stir for about half an hour and keep the temperature at 80-95°C; then add 10kg of sodium tripolyphosphate in batches and continue to stir. The material gradually changes from liquid to slurry and then semi-solid At this time, the material is a semi-finished product; after the powdery material is cooled, it is mixed with 40kg of sodium tripolyphosphate and 5kg of EDTA, and then crushed and packaged to obtain the finished metal surface conditioner.

Embodiment 3

[0023] A kind of preparation method of metal surface conditioner, first 3kg titanium dioxide and 8kg soda ash are mixed evenly; Then add 4kg flake soda and 2kg water, continue to stir to slurry; Then slowly add phosphoric acid 15kg while stirring, continue to stir and keep temperature 80 ~95°C; then add 8kg sodium tripolyphosphate in batches and continue to stir, the material gradually changes from liquid to slurry, then semi-solid, and finally powder, at this time the material is a semi-finished product; after the powdery material is cooled , mix it evenly with 30kg of sodium tripolyphosphate and 3kg of EDTA, and then crush and pack it to obtain the finished metal surface conditioner. In this embodiment, the control time for adding phosphoric acid is about 15 minutes. After the addition, the stirring is continued for 50 minutes and the temperature is maintained at 80-95°C.

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PUM

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Abstract

The invention discloses a method for preparing a metal surface conditioner. The method comprises the following steps: uniformly mixing 1-5 mass parts of titanium dioxide with 5-10 mass parts of soda ash; adding 2-5 mass parts of caustic soda flakes and 1-3 mass parts of water into the obtained mixture, then continuously stirring the obtained product until the obtained product is in a pasty state; slowly adding 10-20 mass parts of phosphoric acids into the pasty mixture while stirring, then continuing to stir the obtained object and keeping the obtained object at a temperature of 80-95 DEG C; and adding 6-10 mass parts of sodium tripolyphosphate into the obtained object in batches, continuously stirring the obtained material until the material is in a powdered state (the material is gradually changed into a pasty material, a semisolid material, and a powdered material finally from a liquid material, at this moment, the material is a semi-finished product), and after the powdered material is cooled, uniformly mixing the powdered material with 20-40 mass parts of sodium tripolyphosphate and 1-5 mass parts of EDTA (ethylene diamine tetraacetic acids), then carrying out smashing on the obtained mixture so as to obtain the metal surface conditioner. By using the surface conditioner prepared by using the technical scheme in the invention, the phosphating temperature can be reduced to below 4 DEG C; and meanwhile, the surface conditioner is better in stability and longer in slot-replacing cycle.

Description

technical field [0001] The invention relates to a metal surface regulating activator used in metal surface phosphating treatment technology, in particular to a preparation method of the metal surface regulating agent. Background technique [0002] The use of surface regulators in the phosphating of steel and zinc can reduce the temperature required by the phosphating process from medium temperature (70-80°C) to low temperature (about 40°C), and greatly improve the quality of the phosphating film. However, as environmental protection requirements become more and more stringent and energy prices rise, the phosphating process is required to gradually develop towards normal temperature, and the main means of this is to rely on continuous improvement of the surface conditioning quality to achieve this goal. Through the continuous efforts of scientific and technical personnel, the phosphating process has been able to be controlled below 20 °C. However, with the improvement of the...

Claims

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Application Information

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IPC IPC(8): C23C22/07
Inventor 黄正
Owner 德清县康祺化学品有限公司
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