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Method of controlling the production of silver chloride on a silver catalyst in the production of alkylene oxides

A technology of silver catalyst and silver chloride, applied in the direction of metal/metal oxide/metal hydroxide catalyst, physical/chemical process catalyst, chemical instrument and method, etc., can solve the problem of activity reduction

Active Publication Date: 2014-12-03
DOW TECH INVESTMENTS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] It has been found that, under certain circumstances, silver chloride tends to irreversibly form highly efficient silver catalysts, causing reduced activity and requiring more frequent catalyst replacement

Method used

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  • Method of controlling the production of silver chloride on a silver catalyst in the production of alkylene oxides
  • Method of controlling the production of silver chloride on a silver catalyst in the production of alkylene oxides
  • Method of controlling the production of silver chloride on a silver catalyst in the production of alkylene oxides

Examples

Experimental program
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Effect test

Embodiment 1

[0097] 80 cc of a silver-based high efficiency rhenium-promoted ethylene oxide catalyst was charged into the autoclave reactor. Upstream of the reactor, the ethylene feed is passed through a first bed of Actisorb 301 at ambient temperature and a pressure of about 295 psig (2030 kPa-gauge), followed by contacting SG second bed for desulfurization. The flow rate of ethylene to the bed is about 500-550scfh (14.1-15.6 standard m 3 / hour) changes. Each bed was made from four-inch (10-cm) ID tubing approximately 48 inches (1.2 m) in length. The first bed contained 23.0 lbs. (10.4 kg) of Actisorb 301 and the second bed contained 17.0 lbs. (7.71 kg) of Selexsorb SG. Examples 2-5 were carried out using this same desulfurization system.

[0098] Based on the amount of sulfate found on the catalyst exiting Examples 1-5 (shown in Table 1 below), and the estimated percentage of feed gas sulfur adsorbed on the catalyst, it is estimated that in the first and second beds After desulfuri...

Embodiment 2

[0101] 80 cc of the same batch of ethylene oxide catalyst as in Example 1 was charged into the autoclave reactor and started in the same manner as in Example 1 . After about 6 days, the operating conditions were changed to the same conditions as in Example 1 which favored the formation of AgCl. In this case, however, no hydrogen sulfide was added to the reactor feed. The reactor was run for approximately another 19 days and shut down. Catalyst was removed and analyzed. No AgCl was detected on the catalyst when analyzed by X-ray fluorescence and X-ray diffraction.

Embodiment 3

[0103]80 cc of the same batch of ethylene oxide catalyst as used in Example 1 was charged into the autoclave reactor. The reactor was operated under the conditions given in Example 1 which favored the formation of AgCl. At about the same time, a small amount of hydrogen sulfide feed was started to the reactor, which equated to about 0.025 ppmv (25 ppbv) of hydrogen sulfide based on the reactor feed flow. The reactor was run at these conditions for about 22 days and shut down. The catalyst was removed from the reactor and analyzed. The discharged catalyst contained about 2.7% by weight AgCl. This example shows that catalyst activation time has a significant effect on silver chloride formation when certain concentrations of sulfur-containing compounds are present in the alkylene oxide reactor feed.

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Abstract

A plant and process for producing alkylene oxides to control the production of silver chloride on a high efficiency silver catalyst is disclosed and described. The process involves reacting an alkylene and an organic chloride gas phase promoter with oxygen over the high efficiency silver catalyst. The sulfur concentration in the alkylene oxide reactor feed is controlled to reduce the production of silver chloride which acts as a catalyst poison.

Description

[0001] Cross References to Related Applications [0002] This application claims the benefit of US Provisional Application 61 / 290,357, filed December 28, 2009, which is hereby incorporated by reference in its entirety. technical field [0003] The present disclosure relates generally to methods of making alkylene oxides, and more particularly, to a method of reducing the formation of silver chloride on silver catalysts used in the preparation of alkylene oxides. Background technique [0004] Alkylene oxides are known for a variety of uses. For example, alkylene oxides are used in the production of ethylene glycol, which is used as an automotive coolant, antifreeze, and in the production of polyester fibers and resins, nonionic surfactants, glycol ethers, ethanolamines, and polyvinyl polyethers Polyol. Propylene oxide is used to make propylene glycol and polypropylene polyether polyols, which are used in polyurethane polymer applications. [0005] It is known that alkylene...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07D301/10C07D301/32C07D301/36
CPCC07D301/36C07D301/10C07D301/32Y02P20/582B01J23/50C07D303/04
Inventor 威廉·亨斯托克朱丽安娜·塞拉芬艾伯特·刘赫维利·索奥刘玉军马努克·乔拉克扬萨格·佩特卡
Owner DOW TECH INVESTMENTS