Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for rolling large-sized aluminum alloy ring piece and performing solid solution treatment by using electric furnace

A solid solution treatment and aluminum alloy technology, which is applied in the field of non-ferrous alloy manufacturing, can solve the problems of low solution treatment efficiency, long forming time, and high energy consumption.

Inactive Publication Date: 2012-04-11
INNER MONGOLIA NORTH HEAVY INDS GROUP
View PDF4 Cites 9 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to provide a large-scale aluminum alloy ring rolling and electric furnace solution treatment method, which solves the problems of long forming time, high energy consumption, low solution treatment efficiency, and large pollution, and achieves energy saving and consumption reduction. The purpose of cost reduction and efficiency increase

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0019] The present invention uses a ∮5000mm numerically controlled radial and axial ring rolling machine for rolling forming and resistance furnace heating and solution treatment to produce a large-scale aluminum alloy ring blank of φ2050×130×130mm (outer diameter×wall thickness×height).

[0020] Take the production of rolled aluminum alloy rings from 7050 aluminum alloy as an example:

[0021] Select 7050 aluminum ingot with a specification of φ410×1000mm, heat the aluminum ingot to 440±5°C in an electric furnace, keep it warm for 350 minutes, and then forge it to a height of 250mm on a press, and use a φ450 punch for the first time to punch it flat to 180±10mm, and then punched with a φ650 punch and leveled to 155±5mm, cooled to room temperature to clean the burrs, turning cracks and skin. Then heat the billet to 440±5°C in an electric furnace, keep it warm for 120 minutes, and then release it from the furnace; roll it on a ∮5000mm numerical control radial and axial ring rol...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a process method for rolling and molding a large-sized aluminum alloy ring piece and performing solid solution treatment by using an electric furnace, and belongs to the field of manufacturing of non-ferrous alloys. The method comprises the following steps of: determining the aluminum ingot rolling specification and the rolling process upsetting deformation ratio of an aluminum alloy ring piece blank and heating temperatures and temperature preservation time process parameters during solid solution aging treatment of the electric furnace through the rolling and molding ingot specification and the rolling process parameter of an aluminum alloy, wherein in the determined process, the upsetting deformation ratio of the rolled and molded aluminum ingot with the specification of phi 410*1,000mm is 85 to 88 percent; performing a solid solution process at the temperature of between 475+ / -5 DEG C for 500 minutes in a resistance furnace; performing water quenching at the temperature of 65 DEG C, wherein the straightening cold deformation amount is 3 to 4 percent; and performing aging treatment by using the electric furnace at the temperature of 130+ / -5 DEG C for 7 hours, and raising the temperature to 170+ / -5 DEG C for 8 hours. By the novel process method for rolling and molding a large-sized aluminum alloy and producing a blank through solid solution thermal treatment of the electric furnace, feeding amount is reduced by 38 percent, and the efficiency is improved by 30 percent; and the method has the characteristics of short production period, high quality stability and the like, is safe, energy-saving and environment-friendly, has obvious economic benefits and is positioned in a leading level in China.

Description

Technical field: [0001] The invention relates to a process method of rolling forming and electric furnace solid solution treatment of a large aluminum alloy ring, which belongs to the field of nonferrous alloy manufacturing. Background technique: [0002] The blank forming process of large aluminum alloy rings has always been free forging with hydraulic press horse frame reaming, which requires more aluminum ingots, large processing allowances, and low production efficiency. In addition, the billet is heated and solid-solution treated in a salt-bath furnace after forging, which has problems such as small furnace loading, high energy consumption, heavy pollution, and untimely supply. Invention content: [0003] The purpose of the present invention is to provide a large-scale aluminum alloy ring rolling and electric furnace solution treatment method, which solves the problems of long forming time, high energy consumption, low solution treatment efficiency and large pollution...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C22F1/04C21D8/00
Inventor 张奇志罗顺成杨文敏高军王正安田君张守基刘东升董立解太龙
Owner INNER MONGOLIA NORTH HEAVY INDS GROUP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products