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Solar cell protective sheet and method for manufacturing same, backsheet for solar cell, and solar cell module

A technology for solar cells and protective panels, applied to electrical components, chemical instruments and methods, circuits, etc., to achieve the effects of excellent adhesion durability and long-term stable power generation efficiency

Inactive Publication Date: 2012-05-09
FUJIFILM CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Patent Documents 4 and 5 disclose that when a polysiloxane resin such as a fluorosilicone resin or a modified silicon compound is added to a coating liquid, the washability, water drainability, anti-fogging property, anti-fogging property of the board are improved. The antidewing property, antistatic property and biocompatibility can be improved; however, in none of these, there is no study on the damp heat durability of the board

Method used

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  • Solar cell protective sheet and method for manufacturing same, backsheet for solar cell, and solar cell module
  • Solar cell protective sheet and method for manufacturing same, backsheet for solar cell, and solar cell module
  • Solar cell protective sheet and method for manufacturing same, backsheet for solar cell, and solar cell module

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0155] (Preparation of Composite Polymer)

[0156] In order to prepare composite polymers, various methods can be used, for example, (i) reacting a precursor polymer that is not a polysiloxane structural unit with a special polysiloxane having a polysiloxane structural unit of formula (1) method, (ii) in the presence of a precursor polymer other than a polysiloxane structural unit, a method of hydrolyzing and condensing a silane compound having a structure of a polysiloxane structural unit of formula (1), wherein R 1 and / or R 2 Each is a hydrolyzable group, and so on.

[0157] The silane compound used in the method (ii) includes various types of silane compounds, and is preferably an alkoxysilane compound.

[0158] In the case of preparing a composite polymer according to the method (i), for example, water and a catalyst are optionally added to the mixture of the precursor polymer and polysiloxane, and reacted at a temperature of 20-150° C. for 30 minutes to About 30 hours ...

Embodiment 1

[0366] [Synthesis Example 1] Synthesis of Composite Polymer Aqueous Dispersion P-1:

[0367] [step 1]

[0368] 81 parts of propylene glycol mono-n-propyl ether (PNP), 360 parts of isopropanol (IPA), 110 parts of phenyltrimethoxysilane (PTMS) and 71 parts of dimethyldimethoxysilane (DMDMS) were fed into the tank In a reactor with a stirrer and a dropping funnel, purged with nitrogen, and heated to 80 °C while stirring in a nitrogen atmosphere.

[0369] [step 2]

[0370] In the next step, 260 parts of methyl methacrylate (MMA), 200 parts of n-butyl methacrylate (BMA), 110 parts of n-butyl acrylate (BA), 30 parts of acrylic acid (AA), 19 parts of 3-methyl A mixture of acryloxypropyltrimethoxysilane (MPTMS), 31.5 parts of tert-butyl peroxy-2-ethylhexanoate (TBPO) and 31.5 parts of PNP was added dropwise to the reactor at the same temperature for 4 hours middle. Subsequently, it was heated and stirred at the same temperature for 2.5 hours to obtain a solution of an acrylic poly...

Embodiment 2

[0378] [Synthesis Example 2-Synthesis Example 5] Synthesis of Composite Polymer Aqueous Dispersion P-2 to P-5:

[0379] Composite polymer aqueous dispersions P-2 to P-5 were prepared in the same manner as in Preparation Example 1, and they were different from each other in the proportion of polysiloxane structural units in one molecule of the composite polymer, different The difference is that the amount of monomers used in the preparation of composite polymer aqueous dispersion P-1 was changed to the amount shown in Table 1.

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Abstract

The present invention provides a SOLAR CELL PROTECTIVE SHEET AND a METHOD for manufacturing the same, a BACKSHEET FOR a SOLAR CELL, AND a SOLAR CELL MODULE, wherein the solar cell protective sheet comprises a polymer substrate and a polymer layer, which satisfies at least one of the following conditions [1] and [2]: [1] the polymer substrate is a surface-treated polymer substrate, and the polymer layer has a thickness of from 0.8 [mu]m to 12 [mu]m and contains a composite polymer containing a polysiloxane structural unit represented by the following formula (1) and a non-polysiloxane structural unit in the molecule: wherein R1 and R2 represent hydrogen, halogen or monovalent organic group; n indicates 1 or more; and [2] the sheet contains a first polymer layer containing an ultraviolet absorbent and a binder polymer on the polymer substrate, and a second polymer layer containing a binder polymer, in which the content of the ultraviolet absorbent is at most 1.0% by mass relative to the total amount of the binder.

Description

technical field [0001] The present invention relates to a solar cell protection sheet and a preparation method thereof, a solar cell back sheet and a solar cell module, the solar cell back sheet being arranged on the side opposite to the sunlight incident side of a solar cell element. Background technique [0002] Solar cell modules are generally designed such that solar cell elements are sandwiched between a front-side substrate (i.e., front-side glass, transparent polymer, etc.) on which sunlight falls and are arranged on the side opposite to the side where sunlight is incident (back-side ), wherein the gap between the front substrate and the solar cell element and the gap between the solar cell element and the back sheet are each sealed with a sealant such as EVA (ethylene-vinyl acetate Ester) resin and other seals. [0003] Each of the front substrate and the back sheet serves as a solar cell protection sheet for protecting the solar cell module from water penetration i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B27/18B32B27/28H01L31/048H01L31/18C08J7/043
CPCB32B27/283C08J7/042H01L31/0487Y02E10/52H01L31/0525C08J2483/04H01L31/0406H01L31/048C08J7/123H01L31/049H01L31/0547Y10T428/265Y10T428/2495C08J7/043
Inventor 有年阳平铃木凉太赤崎祐介尾田年弘畠山晶
Owner FUJIFILM CORP