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High-performance radial tire intelligent vulcanizing machine

A radial tire and vulcanizing machine technology, applied in the field of tire production machinery, can solve the problems of uneven buffering force, impact, uneven vulcanization, etc., and achieve the effect of strong and durable adjustment mechanism, simple adjustment process and improved service life

Active Publication Date: 2014-07-09
双星东风轮胎有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the rapid development of the automobile industry, the automation degree of the tire industry is getting higher and higher. The known relatively advanced vulcanizing machine, such as the patent number: 200920056320.3, the patent name is: high-precision frame hydraulic tire vulcanizing machine, this device realizes Low running noise, few failures, high start-up rate, low energy consumption, long mold life, and high production efficiency. The raw tire is not vulcanized, and some plastic flow will occur, resulting in a change in shape. Under the pressure of its own weight, the lower sidewall is stressed, so the deformation of the lower edge of the raw tire is particularly serious. If such a green tire is put into the vulcanization mold Vulcanization will produce uneven vulcanization, resulting in poor tire quality and burying hidden dangers for tire quality
The lifting mechanism adopts a general linear guide structure, and there is often an offset during the lifting process. The low precision will affect the gripping of the tire and the service life of the device; Stability; there are two main methods for the arm buffer mechanism: one is to install a buffer on the arm of the manipulator, and use a bumper to buffer at the limit position of the swing. Because the stroke of the cylinder is too long, the arm has a little swing. The force is uneven, causing a certain impact. Another way is to install the buffer on the piston rod that is turned in and out of the cylinder, and move with the piston rod. Since the piston rod is relatively thin, the force is small, and it is swinging When the tire gripper reaches the limit position, the mass and inertia are large, which causes a certain swing deformation of the piston rod, resulting in unstable cushioning work and poor cushioning effect, resulting in severe vibration of the manipulator at the stop position
For tires that have just been vulcanized and need to be inflated, cooled and shaped, a two-station four-point post-inflated, cooled and shaped device with a high degree of automation, compact process, high positioning accuracy, and high efficiency is mostly used. Most of these devices use a turning mechanism for turning over , so as to improve labor efficiency. However, most of the current turning mechanisms are driven by motors and driven by sprockets and chains. However, in the process of use, the tension of the chains often varies, resulting in unstable turning and positioning. firm situation arises

Method used

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  • High-performance radial tire intelligent vulcanizing machine

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specific Embodiment approach

[0031] A high-performance radial tire intelligent vulcanizing machine, including a frame 1, a tire loading manipulator 2, a pressurizing mechanism, a vulcanizing chamber, a mold opening and closing mechanism, a central mechanism, a movable mold driving device, an intermediate manipulator 7, and a two-station four-point type The rear inflation device 4, the tire unloading manipulator 5 and the connecting roller table 6, the frame 1 is a frame-type overall structure, the lifting mechanism of the mold opening and closing mechanism is guided by needle rollers, and the front end of the frame 1 is set There is a tire storage mechanism 3. First, the raw tire is placed on the tire storage mechanism 3, and the tire loading manipulator 5 grabs the raw tire to the vulcanization mechanism for vulcanization. The station four-point post-inflation device 4 is cooled and shaped, and then the tire unloading manipulator 5 grabs it to the connecting roller table 6 and transports it to the corresp...

specific Embodiment 1

[0040] Specific embodiment 1: comprise elevating mechanism, height detecting device, turn in and turn out mechanism and manipulator, height detecting device detects the height of elevating mechanism, manipulator joins with elevating mechanism by rotating arm 23, and one end of described rotating arm 23 is fixed Installed on the manipulator 25, the other end is connected with the carriage 27 through the bearing 212. Described elevating mechanism comprises two vertically arranged frame bodies 214, is positioned at the linear guide rail 22 on the frame body 214, slide frame 27 and the lifting oil cylinder 21 that joins with slide frame 27, described slide frame 27 and linear guide rail 22, and move up and down along the linear guide rail 22; the described turning-in and turning-out mechanism includes a guide rod 26, a rotating block 28, and a turning-in and turning-out cylinder 29, and one end of the guide rod 26 is connected to the carriage 27, and the The guide rod 26 is hinged...

specific Embodiment 2

[0042] Embodiment 2: The height detection device includes a chain fixed on the vulcanizer, and a sprocket engaged with the chain. A rotary encoder is arranged on the sprocket, and the sprocket is located on the carriage 27 . All the other parts are identical with specific embodiment 1.

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Abstract

The invention relates to a high-performance radial tire intelligent vulcanizing machine. The machine comprises a frame, a tire assembly mechanical arm, a pressurization mechanism, a vulcanizing chamber and a mould opening and closing mechanism, a central mechanism, a segmented mold drive device, an intermediate mechanical arm, a two-station four-point type rear inflation device, a tire detachment mechanical arm and a connecting roller way, wherein the frame is of a frame type integrated structure; and a lifting mechanism of the mould opening and closing mechanism adopts roller locking guidance, and a tire storage mechanism is arranged at the front end of the frame. The high-performance radial tire intelligent vulcanizing machine is of the frame type integrated structure, and a cylindrical insulator can be used for realizing pressure transfer, hydraulic and pneumatic pressure transmission and electrical signal control, so that the high automatic dual-mould vulcanizing machine integrated with machine, electricity, hydraulic pressure and pneumatic pressure can be realized. Steam and nitrogen are adopted as vulcanizing media, so that the vulcanizing efficiency and vulcanizing quality of a tire are greatly improved.

Description

technical field [0001] The present invention relates to the field of tire production machinery, in particular to a machine that includes a frame, a tire loading manipulator, a pressurizing mechanism, a vulcanizing chamber, a mold opening and closing mechanism, a central mechanism, a driving device for a flexible mold, and a two-station four-point post-inflation mechanism. device, tire unloading manipulator and high-performance radial tire intelligent vulcanizing machine connected to the roller table. Background technique [0002] With the rapid development of the automobile industry, the automation degree of the tire industry is getting higher and higher. The known relatively advanced vulcanizing machine, such as the patent number: 200920056320.3, the patent name is: high-precision frame hydraulic tire vulcanizing machine, this device realizes Low running noise, few failures, high start-up rate, low energy consumption, long mold life, and high production efficiency. The raw...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C35/02
Inventor 沙克清丁振堂赵衍鹏
Owner 双星东风轮胎有限公司
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