Method for performing surface peeling processing to superconducting composite bar

A composite rod and peeling technology, which is applied in the field of surface peeling processing, can solve the problems of difficulty in controlling the uniformity of corrosion thickness, inability to obtain engineering practicality, and affecting volume ratio, etc. uniform effect

Inactive Publication Date: 2012-06-20
西部超导材料科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The oxide layer and impurities on the surface of the superconducting composite rod must be removed before the subsequent cold drawing, otherwise it will cause serious disconnection, and it is impossible to obtain a kilometer-level or even a 10,000-meter-level long line that is practical for engineering
Usually, for extruded rods or pipes, pickling is mostly used to corrode and remove the oxide layer on the surface. Due to the surface oxide layer or extrusion lubricant and other impurity attachments at different positions, as well as factors such as acid solubility and temperature, etc. The influence of speed, in order to completely remove the oxide layer and impurities on the surface, we can only choose different corrosion degrees according to the surface conditions of each bar and often rework. The pickling process is difficult to control the uniformity of the corrosion thickness of the entire bar surface, and at the same time affects Control of Volume Ratio of Matrix Material and Superconducting Material in Superconducting Composite Materials
Pickled rods often have fine surface inclusions that need to be removed by manual grinding. The efficiency of the whole process is very low, and the production process causes environmental pollution.

Method used

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  • Method for performing surface peeling processing to superconducting composite bar
  • Method for performing surface peeling processing to superconducting composite bar
  • Method for performing surface peeling processing to superconducting composite bar

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] The extruded NbTi / Cu single-core composite rod has a diameter of Φ58mm and a length of 6m. The outer matrix material is oxygen-free copper with a thickness of 4.5mm. The cross-section is as follows figure 2 shown. The length of the pure copper upper and lower covers of the ingot is cut off before stretching, and the length is 5.5m. On a broaching machine, a Φ51.97mm round hole die is used for linear stretching and processing once. The stretching speed is 10m / min, and the die size is 51.97±0.05mm. , The bending degree of the bar is less than 2 / 1000. After stretching, a Φ51.18mm peeling die is used for peeling and stretching. The cutting edge angle of the peeling die is 10-15 degrees, and the peeling speed is 9m / min. After peeling, the diameter of the bar is 51.18±0.05mm, and the surface of the bar is smooth. There is no oxide layer or inclusions, which achieves the purpose of surface cleaning and will not cause any impact on the core NbTi alloy.

Embodiment 2

[0030] The extruded NbTi / Cu multi-core composite rod has a diameter of Φ70mm and a length of 15m. The outer matrix material is oxygen-free copper with a thickness of 6mm. The cross-section is as follows image 3 shown. The length of the pure copper upper and lower covers of the ingot is cut off before stretching, and the length is 13.5m. On the broaching machine, Φ63.8mm and Φ58.18mm circular hole dies are used for linear stretching twice, and the stretching speed is 9m / min. The final die size is 58.18±0.05mm, and the bending degree of the bar is less than 2 / 1000. After stretching, Φ57.74mm and Φ57.30mm peeling dies are used for peeling and stretching respectively. The cutting edge angle of the peeling die is 10-15 degrees, the peeling speed is 9m / min, and the diameter of the bar after peeling is Φ57.30±0.05 mm, the surface of the bar is not smooth, without oxide layer or inclusions, which achieves the purpose of surface cleaning and will not cause any impact on the internal ...

Embodiment 3

[0032] The assembled and processed SnTi / Nb / Cu multi-core subcomponent composite rod has a diameter of Φ50mm and a length of 2m. The outer matrix material is oxygen-free copper with a thickness of 4mm. The cross-section is as follows image 3 As shown (the subcomponent is stretched and processed to a certain shape and size, and is used to assemble the final blank for the production of Nb3Sn superconducting wire). Use 20-25% pass processing rate on the broaching machine, stretching speed 6-15m / min, straight-line stretching to Φ41.60±0.05mm, bar bending less than 2 / 1000, and then use Φ41.55mm peeling die Peel the skin once, and the stretching speed of the skin is 12m / min. Continue stretching one time to process to Φ37.2mm, and then use Φ36.8mm peeling die for peeling and stretching. The peeling speed is 12m / min. After peeling, the diameter of the bar is Φ36.8±0.05mm, and the surface of the bar is smooth. The size of the head and the tail is uniform, and the purpose of adjusting ...

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Abstract

The invention relates to a method for performing surface peeling processing to superconducting composite bar, which is characterized in that extruded bars are straightened on a linear broaching machine before peeling so as to ensure no eccentricity in the follow-up surface peeling process. A hard alloy peeling mould is adopted, the shape of the hard alloy peeling mould is a tapered structure and matched with a tapered hole of a broaching machine mould base, thereby guaranteeing concentricity in the peeling process, controlling cutting edge angles to be in a range of 10-15 degrees and controlling cutting edge length to be in a range of 1-3mm. The peeling amount for each time is controlled in a range of 0.1-0.5mm, thereby preventing overlarge peeling thickness from blocking a peeling mould inlet copper sheet and scratching the bar surface. Simultaneously, when matrix materials and superconducting materials in the superconducting composite bars are required to be adjusted according to design requirements of superconducting composite conductors, the purpose can be achieved by implementing the method.

Description

technical field [0001] The invention relates to a superconducting material processing technical field, and relates to a method for surface peeling processing of a superconducting composite rod by using a cemented carbide peeling die. Background technique [0002] Two low-temperature superconducting composite materials, NbTi / Cu and Nb3Sn / Cu, have excellent processing properties and can be prepared into kilometer-level or even 10,000-meter-level engineering practical materials. They have an irreplaceable position in the field of superconducting material engineering applications. In this preparation process, generally two or more materials and the outer matrix material (usually high-purity oxygen-free copper tube) are assembled into a composite ingot, and then the hot extrusion process makes the difference between different materials A good metallurgical bond can be achieved between them for subsequent processing. However, the hot extrusion process will inevitably form a serio...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D22/20
Inventor 刘维涛李建峰严凌霄高慧贤侯婧杜社军刘向宏
Owner 西部超导材料科技股份有限公司
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