Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for rapidly processing graphical surface of ultralong grating ruler rolling die

A surface pattern and processing method technology, applied in the field of lithography, can solve the problems of high environmental condition dependence, high cost, low manufacturing efficiency, etc., and achieve the effect of reducing manufacturing cost, high production efficiency, and low external environment requirements

Inactive Publication Date: 2012-07-11
XI AN JIAOTONG UNIV
View PDF5 Cites 16 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The purpose of the present invention is to provide a rapid processing method for super-long grating scale rolling mold patterning, which provides a good premise for the processing of the master grating mold, and the method of roller embossing can be used through the master grating rolling mold The long grating ruler for processing machine tools overcomes the shortcomings of high environmental condition dependence, low manufacturing efficiency, and high cost in traditional grating manufacturing

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for rapidly processing graphical surface of ultralong grating ruler rolling die
  • Method for rapidly processing graphical surface of ultralong grating ruler rolling die
  • Method for rapidly processing graphical surface of ultralong grating ruler rolling die

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0038] The present invention will be further described below through the accompanying drawings and specific implementation examples.

[0039] see Figure 1 to Figure 5 As shown, the specific implementation of the method for rapid processing of the surface patterning of the ultra-long grating scale rolling mold of the present invention is realized through the following steps. The method includes the following steps:

[0040] The first step is to select a suitable rolling die: choose cylindrical metal copper, Invar, etc. or choose non-metallic cylindrical quartz blank material as the material of rolling die 7; the diameter of rolling die 7 is Φ50mm~Φ500mm, and the length 50mm-500mm, after traditional mechanical turning, milling and grinding, the surface roughness Ra of the rolling mold 7 is less than 1.6, and the errors of roundness and cylindricity are less than or equal to 0.01mm;

[0041] The second step, cleaning of the surface of the rolling mold: first immerse the rollin...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Diameteraaaaaaaaaa
Lengthaaaaaaaaaa
Login to View More

Abstract

The invention discloses a method for rapidly processing a graphical surface of an ultralong grating ruler rolling die. The method comprises the following steps: 1) selecting a rolling die; 2) cleaning the rolling die; 3) carrying out gluing on the surface of the rolling die; 4) carrying out pre-baking treatment on the rolling die; 5) fixing the rolling die; 6) selecting and adjusting a mask; and 7) carrying out exposure. According to the invention, through adopting a rotational exposure technique for exposure splicing, a graph of a grating microstructure on the mask is transferred to a photoresist on the surface layer of the rolling die, and after an operation of development is performed, a graphical grating-structure masking layer is formed on the surface of the rolling die; through using an etching or electroforming method, the graphical masking layer is copied to the surface of the rolling die; and through the application of the die, the grating microstructure on the surface of the die can be continuously copied to a grating ruler blank by using a rolled printing or inverted rolled printing method so as to realize the continuous manufacturing of an ultralong grating ruler. The method has low requirements on the external environment and is high in production efficiency, thereby effectively reducing the manufacturing cost of the grating rule.

Description

【Technical field】 [0001] The invention relates to photolithography technology in microfabrication, in particular to a rapid processing method for patterning the surface of a super-long grating ruler rolling mold for manufacturing machine tools. 【Background technique】 [0002] With the development of CNC machine tools and the advancement of technology, CNC machine tools are required to achieve higher precision and higher production efficiency in production. As an important part of the position detection device in CNC machine tools, the grating scale directly affects the machining accuracy of the machine tool. Therefore, in order to improve the machining accuracy of the machine tool, the grating ruler must have high resolution and positioning accuracy. [0003] The processing methods of ultra-long grating rulers for machine tools generally include mechanical scribing, holographic grating technology and photolithography technology, or the method of making a master grating and u...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): G03F7/00G03F7/20
Inventor 刘红忠冯龙史永胜尹磊蒋维涛王良军刘树林李烜杨俊丁玉成卢秉恒
Owner XI AN JIAOTONG UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products