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Method for decreasing content of boron impurity in silicon metal through metallurgical process

A technology of metal silicon and boron impurities, applied in glass manufacturing equipment, glass cutting devices, manufacturing tools, etc., can solve the problems of high equipment requirements, complex operation steps, and high production costs, and achieves low equipment requirements, simple operation steps, and high production costs. The effect of low production cost

Inactive Publication Date: 2012-08-08
锦州新世纪多晶硅材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Its disadvantages are: adopting the method of passing the mixed gas into the metal silicon liquid, the part of the ventilation part close to the metal silicon liquid is easy to corrode and damage, so the requirements for the equipment are relatively high; and at high temperature, the oxidizing gas in the mixed gas reacts with silicon , resulting in loss of silicon
Its disadvantages are: complex operation steps, easy to introduce impurities for the second time when crushing and grinding metal silicon ingots, serious waste of silicon, and high production costs

Method used

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  • Method for decreasing content of boron impurity in silicon metal through metallurgical process
  • Method for decreasing content of boron impurity in silicon metal through metallurgical process
  • Method for decreasing content of boron impurity in silicon metal through metallurgical process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] The metal silicon powder used in the whole purification process has a boron content of <30 ppm and a particle size of 1 mesh to 200 mesh.

[0025] Mix 2 kg of calcium carbonate powder with a boron content of 2 o 2 Mix evenly, cool and dry naturally to obtain the mixed material.

[0026] Such as figure 1 As shown, a heating device consisting of an intermediate frequency plasma heater 1 and an intermediate frequency induction coil 5 is adopted, the ceramic crucible 2 is placed in the intermediate frequency induction coil 5, and an insulating material layer 3 and asbestos cloth 4 are arranged therebetween from the inside to the outside. The intermediate frequency plasma heater 1 is arranged above the ceramic crucible 2 .

[0027] Add the mixed material to 1 / 3 of the volume of the ceramic crucible 2 with a capacity of 30 kg, and the added mixed material is 9 kg, start the intermediate frequency plasma heater 1 and the intermediate frequency induction coil 5, and control t...

Embodiment 2

[0031] The metal silicon powder used in the whole purification process has a boron content of <30 ppm and a particle size of 1 mesh to 200 mesh.

[0032] Mix 1 kg of calcium carbonate powder with a boron content of 2 o 2 Mix evenly, cool and dry naturally to obtain the mixed material.

[0033] Such as figure 1 As shown, a heating device consisting of an intermediate frequency plasma heater 1 and an intermediate frequency induction coil 5 is adopted, the ceramic crucible 2 is placed in the intermediate frequency induction coil 5, and an insulating material layer 3 and asbestos cloth 4 are arranged therebetween from the inside to the outside. The intermediate frequency plasma heater 1 is arranged above the ceramic crucible 2 .

[0034] Add the mixed material to 1 / 3 of the volume of the ceramic crucible 2 with a capacity of 30kg, and the added mixed material is 7kg, start the intermediate frequency plasma heater 1 and the intermediate frequency induction coil 5, and control the...

Embodiment 3

[0038] The metal silicon powder used in the whole purification process has a boron content of <30 ppm and a particle size of 1 mesh to 200 mesh.

[0039] Mix 0.6 kg of calcium carbonate powder with a boron content of 2 o 2 Mix evenly, cool and dry naturally to obtain the mixed material.

[0040] Such as figure 1 As shown, a heating device consisting of an intermediate frequency plasma heater 1 and an intermediate frequency induction coil 5 is adopted, the ceramic crucible 2 is placed in the intermediate frequency induction coil 5, and an insulating material layer 3 and asbestos cloth 4 are arranged therebetween from the inside to the outside. The intermediate frequency plasma heater 1 is arranged above the ceramic crucible 2 .

[0041] Add the mixed material to 1 / 3 of the volume of the ceramic crucible 2 (made of alumina, zirconia, silicon oxide) with a capacity of 30kg, the added mixed material is 8kg, start the intermediate frequency plasma heater 1 and the intermediate fr...

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Abstract

The invention relates to a method for decreasing content of boron impurities in silicon metal through a metallurgical process. The method comprises the steps of mixing calcium carbonate powder with silicon dioxide powder to obtain a slag forming constituent, mixing the slag forming constituent with silicon metal powder, adding 0.1-10% H2O2, evenly agitating, naturally cooling and drying, adding the mixed materials to one third of the total volume of a ceramic crucible, starting up a heating device consisting of a medium-frequency plasma heater and a medium-frequency induction coil to melt the mixed materials, adding silicon metal powder, shutting down the medium-frequency plasma heater when the silicon metal power is molten, increasing the frequency of the medium-frequency induction coil and continuously heating to fully melt the silicon metal powder into silicon metal liquid; and repetitively dipping quartz rods with a cooling system into the silicon metal liquid and turning the quartz rods to remove a slag phase in the silicon metal liquid. The method has the advantages that the operation steps are simple, the requirement on equipment is not high, the impurities are not apt to be introduced, the wastage of silicon is not caused and the production cost is low; and the content of boron in the purified silicon is below 0.2ppm and the requirement of solar grade polycrystalline silicon is satisfied.

Description

technical field [0001] The invention relates to a method for reducing boron impurity content in metallic silicon by using a metallurgical method. Background technique [0002] Crystalline silicon materials include polycrystalline silicon and monocrystalline silicon, which are the most important solar cell materials, with a market share of more than 90%, and will be the mainstream material for solar cells for a long period of time in the future. The higher the purity of the crystalline silicon material, the higher the photoelectric conversion efficiency and the longer the service life. Therefore, the industry stipulates that the boron content in solar-grade polysilicon should be less than 0.3ppm. [0003] At present, there are mainly Siemens method and physical and chemical method for the purification of metal silicon to prepare solar-grade polysilicon. The Siemens method has high production cost, complex process and pollutes the environment; the physical chemical method has...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C03B33/037
Inventor 张海霞车永军刘冬梅
Owner 锦州新世纪多晶硅材料有限公司
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