Sulfonated polystyrene flame retardant and low-halogen flame-retardant polypropylene material

A technology of sulfonated polystyrene and flame-retardant polypropylene, which is applied in the field of sulfonated polystyrene flame retardants and low-halogen flame-retardant polypropylene materials, can solve poor compatibility, limit application fields, and lose the transparency of PP resin And other problems, to achieve good flame retardant effect, the effect of permeability is not affected

Inactive Publication Date: 2014-08-27
SHENZHEN KEJU NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The flame retardant polypropylene made of this series of flame retardants has a high cost and a large specific gravity (37-40% higher than the original resin), and the mechanical properties of the material are also significantly reduced due to the addition of a large amount of flame retardants. In addition, the flame retardant The addition of additives loses the original transparency of PP resin, which greatly limits its application field
However, sulfonate flame retardants on the market are usually used in polycarbonate flame retardant systems, and have poor compatibility with polyolefin resins.

Method used

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  • Sulfonated polystyrene flame retardant and low-halogen flame-retardant polypropylene material
  • Sulfonated polystyrene flame retardant and low-halogen flame-retardant polypropylene material

Examples

Experimental program
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Effect test

Embodiment 1

[0028] Add polystyrene and oleum with a molar ratio of 1:1 into a three-necked flask protected by nitrogen, wherein the melt index of polystyrene is 20g / 10min, and the mass fraction of sulfur trioxide in oleum is 40% , control the reaction temperature at 60°C, and the reaction time is 6 hours. After the reaction, the reaction system is cooled to room temperature, and sodium chloride with the same molar amount as polystyrene is added to the reaction vessel to salt out the sulfonated product. , neutralized with sodium hydroxide to a pH value of 7-8, filtered, dried, and extracted and purified with toluene to obtain a sulfonated polystyrene flame retardant.

Embodiment 2

[0030] Be that polystyrene and the concentrated sulfuric acid that molar ratio is 1: 1.02 join in the there-necked flask that has nitrogen protection, wherein the melt index of polystyrene is 25g / 10min, H2SO4 mass fraction is 98% in the concentrated sulfuric acid, control reaction temperature At 60°C, the reaction time is 5 hours. After the reaction, the reaction system is cooled to room temperature, and potassium chloride with the same molar amount as polystyrene is added to the reaction vessel to salt out the sulfonated product and oxidized with hydrogen. Potassium is neutralized to a pH value of 7-8, filtered, dried, and then extracted and purified with toluene to obtain a sulfonated polystyrene flame retardant.

Embodiment 3

[0032] Be that polystyrene and chlorosulfonic acid that molar ratio is 1: 1.05 join in the there-necked flask that has nitrogen protection, wherein the melt index of polystyrene is 30g / 10min, the mass fraction of chlorosulfonic acid is 97%, control reaction temperature At 50°C, the reaction time is 5 hours. After the reaction, the reaction system is cooled to room temperature, and sodium chloride with the same molar amount as polystyrene is added to the reaction vessel to salt out the sulfonated product and oxidized with hydrogen. Sodium is neutralized to a pH value of 7-8, filtered, dried, and then extracted and purified with toluene to obtain a sulfonated polystyrene flame retardant.

[0033] The composition of the low-halogen flame-retardant polypropylene material of the present invention is (%) by weight percentage: polypropylene PP 94-98%; compound flame retardant 1-4%; lubricant 0.5-1%; antioxidant 0.2-0.6% %. Other additives 0.2-0.5%.

[0034] Among them, PP is a homo...

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Abstract

The invention discloses a sulfonated polystyrene flame retardant and a low-halogen flame-retardant polypropylene material. A preparation method of the sulfonated polystyrene flame retardant comprises the following steps: adding a styrene resin and a sulfonating agent to a nitrogen protection container according to a molar ratio of the styrene resin to the sulfonating agent of 1:1-1:1.1, carrying out an aromatic electrophilic substitution reaction, adding a halogenated salt to the container after ending the aromatic electrophilic substitution reaction to salt out resulting sulfonated products, neutralizing the PH value of reactants in the container to 7-8, and extract-purifying by toluene to obtain the sulfonated polystyrene flame retardant. The low-halogen flame-retardant polypropylene material comprises, by weight, 94-98% of polypropylene, 1-4% of a complex formulation flame retardant, 0.5-1% of a lubricant, 0.2-0.6% of an oxidant and 0.2-0.5% of other assistants. According to the invention, different flame retardation grades of the polypropylene material can be reached by adjusting the application amount of the flame retardant, so a good flame retardation effect can be reached by using a small amount of the flame retardant, and simultaneously the clarity of the polypropylene material is basically not affected.

Description

[technical field] [0001] The invention relates to the field of polymer materials, in particular to a sulfonated polystyrene flame retardant and a low-halogen flame-retardant polypropylene material. [Background technique] [0002] Flame-retardant polypropylene has broad application prospects, and the flame retardants used are usually brominated flame retardants, such as decabromodiphenyl ether, decabromodiphenylethane, octabromodiphenyl ether, etc. Brominated flame retardants are generally used in combination with antimony trioxide. In order to achieve the UL 94 VO level, this type of flame retardant is added in a relatively high proportion, and the total amount usually reaches 25-30%. The flame retardant polypropylene made of this series of flame retardants has a high cost and a large specific gravity (37-40% higher than the original resin), and the mechanical properties of the material are also significantly reduced due to the addition of a large amount of flame retardants....

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08F12/08C08F8/36C08L23/12C08L25/04C08K5/03C08K5/136B29C47/92B29C48/92
CPCB29C47/92
Inventor 徐东徐永马旭辉
Owner SHENZHEN KEJU NEW MATERIAL
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