Tooth roller and grate of single-tooth roller crusher

A technology of roller crusher and crushing teeth, which is applied in the field of single-toothed roller crusher toothed rollers and grating bars, which can solve the problems of increased production and maintenance costs for users, non-heat-resistant and wear-resistant parts, and poor water cooling effect, etc., to achieve Good cooling effect, good heat resistance and wear resistance, easy to replace

Inactive Publication Date: 2012-10-24
郭振洲
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] The known water-cooled grate structure is to pre-embed two thick-walled steel pipes in the cast steel grate body. This water-cooled structure is easy to melt and block when casting, the water-passing area is small, and the water-cooling effect is not good.
[0010] The above-mentioned single-toothed roller crusher toothed rollers and grating bars have many shortcomings in processing and maintenance, and are not ideal heat-resistant and wear-resistant parts, which increase production and maintenance costs for users, and sometimes seriously affect production.

Method used

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  • Tooth roller and grate of single-tooth roller crusher
  • Tooth roller and grate of single-tooth roller crusher
  • Tooth roller and grate of single-tooth roller crusher

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] Example 1: Full water-cooled single-toothed roller crusher toothed roller and grate bar

[0055] figure 1 , 2 , 3 is the assembly diagram of the toothed roller and the grating bar of the full water-cooled single-toothed roller crusher. Among the figures, the toothed roller is composed of 14 water-cooled crushing toothed rings 6.1 interlaced by 60 degrees and embedded on the water-cooled toothed roller shaft 4.1. The broken grating plate assembly is composed of 15 water-cooled grating bars 8.1. When the toothed roller presses image 3 When the direction indicated by the arrow turns counterclockwise, the sintered material 20 falling on the grating plate will be broken into materials with a certain particle size. One side of the cooling water is connected to the rotary joint water inlet pipe 2 at the middle of the toothed roller shaft and enters the central waterway of the toothed roller shaft to cool the toothed roller shaft. One end of the central waterway of the toot...

Embodiment 2

[0062] Example 2: Semi-water-cooled single-toothed roller crusher toothed roller and grate bar

[0063] Semi-water-cooled single-toothed roller crusher toothed rollers and grating bars are still in production, and there is still a good market demand, especially in small and medium-sized sinter production enterprises.

[0064] Figure 26 , 27 , 28 is the structural diagram of the toothed roller of the semi-water-cooled single-toothed roller crusher. In the figure, the non-water-cooled crushing gear ring 6.3 is a three-toothed claw that bites each other in sequence, and is fastened by the fastening bolt 9, and is embedded on the toothed roller shaft 4.2. Broken gear rings 6..3 can be formed by one-time casting, and the trapezoidal surface of the inlaid part can be turned and drilled on the machine tool at one time, and then separated into three-tooth claws by the wire cutting machine tool, the processing is very simple. The tooth crown of the claw part is Figure 28 As shown ...

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PUM

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Abstract

The invention discloses a tooth roller and a grate of a single-tooth roller crusher for crushing sinter cakes, belonging to the field of initial material processing in metal smelting industry. The invention is characterized in that: the tooth roller is produced by inlaying 5-14 crushing toothed rings in a tooth roller that can be available for inlay, the grate is produced by surfacing a grate basic body or conducting secondary casting to form a layer of wear-resisting alloy, wherein the crushing toothed rings comprises 3-4 hocks which are mutually occluded and arranged together in order, a layer of the wear-resisting alloy is formed by surfacing or carrying out secondary casting on the crown and periphery of the hock, the grate basic body is produced by sealing a cast steel groove-shaped body, a water-stop sheet and a sealing cover by welding, and the crushing toothed rings, tooth roller and grate basic body are all can be prepared into a water cooling structure and a half-water cooling structure. According to the invention, the tooth roller and the grate of the full water cooling single-tooth roller crusher have excellent heat resistance and wear resistance because of large flow area and good cooling effect, the processing technology of the hock, the tooth roller and the grate is simple, the replacement is convenient, the cost of processing and maintenance is reduced, and the hock and the grate has good repairability.

Description

technical field [0001] The invention relates to the field of front-stage raw material processing in the metal smelting industry, and relates to a toothed roller and a grating bar of a single toothed roller crusher for crushing sintered ore cakes. Background technique [0002] In the steel and non-ferrous metal smelting process, sintering is the first process after the raw materials are selected. When the sintered cake with a sintering temperature of 1000 °C enters the upper part of the grate bar of the single-toothed roller crusher, the temperature is generally 700 °C to 850 °C, and the crushing strength is low. More than 20KN / cm2, the toothed roller and grating bar of the single-toothed roller crusher experience high temperature and high-strength impact. It will wear out quickly, and the general life span is only 2-10 months, that is, it must be replaced. [0003] The production and application of the existing single-toothed roller crusher toothed rollers and grate bars in...

Claims

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Application Information

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IPC IPC(8): B02C4/28B02C4/30
Inventor 郭振洲
Owner 郭振洲
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