Unlock instant, AI-driven research and patent intelligence for your innovation.

Primary electroplating molding method of crystallizer copperplate for high casting speed continuous casting machine

A mold copper plate and forming method technology, applied in the field of electroplating, can solve the problems of reducing the operation rate of continuous casting machines, the quality and output of continuous casting slabs, the increase in the number of repairs of mold copper plates, and the harsh requirements for process condition control. It is not easy to achieve Steel breakout accidents, reduced maintenance costs and workload, and high thermal cracking resistance

Active Publication Date: 2015-03-04
XIXIA LONGCHENG SPECIAL MATERIALS CO LTD
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, during the use of the high-speed continuous casting mold, the conventional coating wears a lot, and is heat-resistant and prone to fatigue, causing unplanned off-line of the copper plate, increasing the number of repairs of the copper plate of the mold, affecting the service life, and disrupting the normal production of the continuous casting machine The rhythm increases the abnormal downtime, which greatly reduces the operation rate of the continuous casting machine and the quality and output of the continuous casting slab, seriously restricts the normal operation of production, and seriously causes a steel breakout accident
Although some high-tech has come into being, the investment is quite large, the cost is too high, and the control of process conditions is demanding, which has not really achieved the purpose of reducing costs and increasing efficiency on the premise of ensuring product quality.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Primary electroplating molding method of crystallizer copperplate for high casting speed continuous casting machine
  • Primary electroplating molding method of crystallizer copperplate for high casting speed continuous casting machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Such as figure 1 Shown: a high-speed continuous casting machine crystallizer copper plate one-time electroplating forming method, it includes the following steps:

[0041] a. Carry out degreasing treatment, mechanical sandblasting and roughening treatment, lye degreasing treatment, ultrasonic degreasing treatment on the copper plate substrate after machining, and acid activate the surface of the coating to be plated; b. Put the cleaned copper plate 2 into the special electrolytic cell 1, and install an isolation film 4 along the center line of the copper plate to basically isolate the electrolytic cell into two cell areas; the titanium bar 3 is used as an anode. The isolation film is a flexible film perpendicular to the plane where the copper plate is located, basically isolating the electrolytic cell into two cell areas; its outer edge is connected to the electrolytic cell, and its inner edge is attached to the surface of the copper plate. During the agitation of the e...

Embodiment 2

[0067] Such as figure 2 Shown: a high-speed continuous casting machine crystallizer copper plate one-time electroplating forming method, it includes the following steps:

[0068] a. Carry out degreasing treatment, mechanical sandblasting and roughening treatment, lye degreasing treatment, ultrasonic degreasing treatment on the copper plate substrate after machining, and acid activate the surface of the coating to be plated; b. Put the cleaned copper plate 2 into the special electrolytic cell 1, and install an isolation film 4 along the center line of the copper plate to basically isolate the electrolytic cell into two cell areas; the titanium bar 3 is used as an anode. The isolation film is a flexible film perpendicular to the plane where the copper plate is located, basically isolating the electrolytic cell into two cell areas; its outer edge is connected to the electrolytic cell, and its inner edge is attached to the surface of the copper plate. During the agitation of the ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a primary electroplating molding method of a crystallizer copperplate for a high casting speed continuous casting machine, which comprises the following steps that: a. a copperplate substrate is treated; b. an electrolytic bath is isolated into two bath areas; c. a plating solution with a high temperature resistant plating coat and a plating solution with an antiwear plating coat are respectively injected into the areas; d. electroplating is carried out; and e. post-treatment is carried out. According to the method, the crystallizer copperplate is primarily electroplated, so that the upper and lower parts of the copperplate are respectively electroplated with different plating coats, the upper surface of a copperplate substrate is electroplated with the high temperature resistant plating coat, and the lower surface of the copperplate substrate is electroplated with the antiwear plating coat. An isolation membrane is arranged in an electrolytic bath and divides the electrolytic bath into two bath areas in which the upper and lower parts of the copperplate can be respectively electroplated with different plating coats, and the procedure is simple; and a small amount of electrolytes in the two bath areas are inevitably mixed, so that the component of the plating coat a joint of the two areas is more transitional, the high temperature resistant plating coat and the antiwear plating coat are combined more closely, and an obvious combining line does not exist, and thus the integration of the whole plating coat is ensured.

Description

technical field [0001] The invention belongs to the technical field of electroplating, and in particular relates to a one-time electroplating molding method for a mold copper plate of a high-speed continuous casting machine. Background technique [0002] In the continuous casting process, the upper part of the slab is in a molten state and the temperature is high. It is required that the thermal stress of the copper plate coating is small, the toughness is high, the hardness is low, and the thermal cracking resistance is high. The lower part of the slab has already solidified at a lower temperature. The friction of the copper plate is large, and the coating of the copper plate is required to have high hardness and wear resistance. However, we usually use the method of electroplating a single coating on the copper plate to prolong the service life of the copper plate, which often cannot solve the above problems at the same time, and causes the crystallizer copper plate to ea...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C25D5/10C25D7/06B22D11/059B22D11/057
Inventor 朱书成黄国团徐文柱赵家亮
Owner XIXIA LONGCHENG SPECIAL MATERIALS CO LTD