Manufacturing process for ultra light fiber board
A manufacturing process and fiberboard technology, which is applied in the field of ultra-light fiberboard manufacturing technology, to achieve the effects of broadening the source of raw materials, alleviating the contradiction between supply and demand, and improving comprehensive utilization and added value
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Embodiment 1
[0025] 1. Preparation of melamine-modified urea-formaldehyde resin adhesive
[0026] The preparation process is as follows:
[0027] (1), add formaldehyde accounting for 55% of the mass ratio of the melamine-modified urea-formaldehyde resin adhesive in the reaction kettle, and adjust the pH to 8.8-9.2 with a 40% mass percentage concentration of sodium hydroxide solution;
[0028] (2) Put in the first batch of melamine and the first batch of urea, gradually raise the temperature to 88-90°C, and react for 20 minutes.
[0029] (3) Control the molar ratio of formaldehyde to urea at 1.9-2.2, react at 85-90°C for 80 minutes, adjust the pH to 5.0-6.0 with formic acid with a mass percentage concentration of 20%, and react until the viscosity is 18-19s;
[0030] (4), add the second batch of urea and the second batch of melamine, the molar ratio of formaldehyde to the sum of urea and melamine is 1.30-1.45, and react at 78-88°C for 25-35min;
[0031] (5) Add the third batch of urea so ...
Embodiment 2
[0036] 1. Preparation of melamine-modified urea-formaldehyde resin adhesive
[0037] The preparation process is as follows:
[0038] (1), add formaldehyde in the reaction kettle, add 40% sodium hydroxide solution in mass percentage concentration to adjust the pH to 8.8-9.2;
[0039] (2) Put in the first batch of melamine and the first batch of urea, gradually raise the temperature to 88-90°C, and react for 20 minutes.
[0040] (3), the molar ratio is controlled at 1.9-2.2, react at 85-90°C, add formic acid to adjust the pH to 5.0-6.0, and react until the viscosity is 18-19s;
[0041] (4), add the second batch of urea and the second batch of melamine, the molar ratio of formaldehyde to the sum of urea and melamine is 1.30-1.45, react at 78-88°C for 25-35min;
[0042] (5) Add the third batch of urea so that the molar ratio of formaldehyde to the sum of urea and melamine is 0.8-0.95, keep warm at 70-80°C for 20-30min, gradually cool down to 40°C, add sodium hydroxide solution t...
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