Bacteriostatic peculiar-smell-absorbing crib mattress and manufacturing method thereof

A bed core and odor technology, applied to mattresses, spring mattresses, and other seating furniture, can solve problems such as poor comfort and environmental protection, mattress hardening, and long-worm deterioration, and achieve good hygroscopicity and air permeability. Effect

Inactive Publication Date: 2013-04-24
SUZHOU MOWEI NATURAL FIBER MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the above-mentioned polyester fiber coconut palm board solves the problems of using glue and hard quality of the coconut palm mattress, the coconut palm fiber itself is prone to moisture, mildew, insect deterioration, poor moisture absorption and antibacterial performance, and long-term use is harmful to human health. Moreover, the mattress is easily deformed, and the comfort and environmental protection are poor, especially not suitable for infants and children.
[0005] The combination of bamboo fiber and low-melting fiber to produce mattresses can not only solve the problems caused by palm fiber, but also solve the problems caused by the use of glue, and it can also bring unique effects, but because the bamboo fiber is soft and moderate, the application People found in the research that the amount added will directly affect the strength and elasticity of the mattress; the low-melting fiber is used as a binder, and the applicant found that the amount added is also very important. If too much is added, the mattress will be too hard and elastic. Poor, if the amount added is too small, it will not be able to play a good bonding effect, affect the strength, and be easy to delaminate
Because bamboo fiber and low-melting point fiber cooperate with each other, in view of the ratio of bamboo fiber and low-melting point fiber is not disclosed, thus those skilled in the art can not make performance meeting requirements according to how the ratio of low-melting point fiber and bamboo fiber is matched. product

Method used

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  • Bacteriostatic peculiar-smell-absorbing crib mattress and manufacturing method thereof
  • Bacteriostatic peculiar-smell-absorbing crib mattress and manufacturing method thereof
  • Bacteriostatic peculiar-smell-absorbing crib mattress and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] An antibacterial and odor-absorbing baby bed core, comprising at least one middle layer 2 and a surface layer arranged on the upper or lower surface of the middle layer 2, the surface layer is composed of the following components by weight percentage: 15% PLA fiber, 85% bamboo fiber, the middle layer 2 is composed of the following components by weight percentage: 85% bamboo fiber and 15% PP fiber.

[0034] Its preparation method comprises the following steps:

[0035]In the first step, each component is weighed according to the required ratio, opened and mixed, pre-laid, carded, air-laid, and needle-punched to prepare the non-woven layers of the upper surface layer 1 and the lower surface layer 3 respectively. The non-woven layer of surface layer 1 and lower surface layer 3 adopts 15% PLA fiber and 85% bamboo fiber, and the acupuncture density in the acupuncture process is 88 punches / cm 2 ;

[0036] In the second step, the middle layer 2 is obtained by weighing, openi...

Embodiment 2

[0051] An antibacterial and odor-absorbing baby bed core, comprising at least one middle layer 2 and a surface layer arranged on the upper or lower surface of the middle layer 2, the surface layer is composed of the following components by weight percentage: 40% PP fiber, 60% bamboo fiber, the middle layer 2 is composed of the following components by weight percentage: 60% bamboo fiber and 40% ES fiber.

[0052] Its preparation method comprises the following steps:

[0053] In the first step, each component is weighed according to the required ratio, opened and mixed, pre-laid, carded, air-laid, and needle-punched to prepare the non-woven layers of the upper surface layer 1 and the lower surface layer 3 respectively. The non-woven layer of surface layer 1 and lower surface layer 3 adopts 40% PP fiber and 60% bamboo fiber, and the acupuncture density in the acupuncture process is 66 punches / cm 2 ;

[0054] In the second step, the middle layer 2 is obtained by weighing, openin...

Embodiment 3

[0068] An antibacterial and odor-absorbing baby bed core, comprising at least one middle layer 2 and a surface layer arranged on the upper or lower surface of the middle layer 2, the surface layer is composed of the following components by weight percentage: 30% of 4080 fiber and 70% bamboo fiber, the middle layer 2 is composed of the following components by weight percentage: 70% bamboo fiber and 30% low melting point fiber.

[0069] Its preparation method comprises the following steps:

[0070] In the first step, each component is weighed according to the required ratio, opened and mixed, pre-laid, carded, air-laid, and needle-punched to prepare the non-woven layers of the upper surface layer 1 and the lower surface layer 3 respectively. The non-woven layer of surface layer 1 and lower surface layer 3 adopts 30% 4080 fiber and 70% bamboo fiber, and the needle punching density in the needle punching process is 44 punches / cm 2 ;

[0071] In the second step, the middle layer ...

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Abstract

The invention discloses a bacteriostatic peculiar-smell-absorbing crib mattress comprising at least one intermediate layer, upper surface layers and lower surface layers, wherein the upper surface layers and the lower surface layers are arranged on the upper surfaces or the lower surfaces of the intermediate layers. Each surface layer is a non-woven layer comprising, by weight, 15-40% of low-fusion-point fibers and 60-85% of bamboo fibers. Each intermediate layer comprises, by weight, 60-85% of bamboo fibers and 15-40% of low-fusion-point fibers. The invention further discloses a manufacturing method of the bacteriostatic peculiar-smell-absorbing crib mattress. The manufacturing method includes steps of manufacturing the upper surface layers, the lower surfaces and the intermediate layers and sequentially performing drying in a drying oven, cold rolling, cooling, cutting, checking and packaging. The bacteriostatic peculiar-smell-absorbing crib mattress is greatly improved in aspects of bacteriostatic and deodorant property, healthcare function, ultraviolet resistance, moisture absorption and discharge, and environment-friendliness as compared with existing mattresses, is green, healthy and particularly applicable to infants.

Description

technical field [0001] The invention relates to a bed core, in particular to a mattress filling core prepared from bamboo fiber and a preparation method thereof. Background technique [0002] At present, most of the bed cores are made of traditional coconut palm mattresses. Coconut palm mattresses need to be bonded with a lot of glue. If they are used for a long time, they will cause harm to human health. Moreover, it is easy to collapse and break, and it is hard, poor in elasticity, and has a narrow range of use. It is mostly suitable as a filling material for hard mattresses. [0003] Bamboo fibers currently on the market include bamboo pulp fibers, bamboo charcoal fibers, and raw bamboo fibers. Bamboo pulp fiber and bamboo charcoal fiber are chemical fibers made of natural materials. Only raw bamboo fiber uses physical methods to separate lignin, protein, fat, pectin, etc. from bamboo, and then extracts bamboo fiber from it, which is a natural fiber. The addition of raw...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A47D15/00A47C27/12D04H1/4382D04H1/485D04H1/498D04H1/732
Inventor 刘国忠陈红武
Owner SUZHOU MOWEI NATURAL FIBER MATERIAL
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