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Compound for producing brass rods from scrap copper by horizontal continuous casting and smelting method

A technology of horizontal continuous casting and copper scrap, applied in the field of non-ferrous metallurgy, can solve the problems of excessive impurities, unsatisfactory effect, complex composition of yellow miscellaneous copper, etc., and achieve high comprehensive performance, strong grain refining ability, and impurity removal. Good degassing effect

Inactive Publication Date: 2015-07-22
梧州漓佳铜棒有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the complex composition of brass and too many impurities, all kinds of impurities have their own unique properties, and the performance and action time of different types of additives are not the same, which determines the amount and time of adding raw materials and various additives. inconsistent
It is a pity that many horizontal continuous casting manufacturers of brass rods do not pay attention to the input sequence of raw materials and additives. Their usual practice is to directly add one or more additives to remove impurities when the brass copper is heated to a certain level. In this way, it is difficult to optimize the performance of additives. Even though some manufacturers have carried out research on the ingredients and smelting methods of copper rods produced by horizontal continuous casting of scrap copper, they have not achieved good results.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Raw miscellaneous copper scrap horizontal continuous casting produces the batching of copper bar, and the raw material and mass percentage of described batching are: filamentary, granular scrap miscellaneous copper 71.56%, irregular shape scrap miscellaneous copper 25.8%, 0# zinc ingot 2.0% and additive combination 0.64%. Filiform and granular scrap copper comes from brass shavings from copper product processing companies, and irregular scrap copper comes from copper parts of waste electrical appliances. Irregular scrap copper in the raw materials is passed through the magnetic separator for 3 times, and filamentous and granular scrap copper is passed through the magnetic separator 6 times to select materials with high iron content.

[0019] The additive composition is 12.5% ​​of crystal refiner, 25% of impurity removal solvent and 62.5% of thermal insulation covering agent. The thermal insulation covering agent is calcium magnesium powder, and the crystal refiner conta...

Embodiment 2

[0022] The batching of scrap copper horizontal continuous casting to produce copper rods includes raw materials and auxiliary materials. The raw materials are filamentary, granular and irregular scrap copper, and the auxiliary materials are additive compositions. Miscellaneous solvent and thermal insulation covering agent, crystal refiner contains rare earth and boron alloy, the composition ratio of rare earth and boron alloy is 1:1, impurity removal solvent contains graphite powder, cryolite, borax, NaCl, MgCO 3 . Before feeding, take filamentous and granular waste miscellaneous copper and pass it through the magnetic separator 5 times, and irregular waste miscellaneous copper through the magnetic separator 2 times to select materials with high iron content, and mix the raw materials and auxiliary materials as follows Good ingredients:

[0023] Filiform and granular scrap copper (%)

[0024] Specific ingredients of additive combination

[0025] Grain refi...

Embodiment 3

[0030] The batching of scrap copper horizontal continuous casting to produce copper rods includes raw materials and auxiliary materials. The raw materials are filamentary, granular and irregular scrap copper, and the auxiliary materials are additive compositions. Miscellaneous solvent and thermal insulation covering agent, crystal refiner contains rare earth and boron alloy, the composition ratio of rare earth and boron alloy is 1:1, impurity removal solvent contains graphite powder, cryolite, borax, NaCl, CaCO 3 , MgCO 3 . Before feeding, take silky and granular waste miscellaneous copper and pass it through the magnetic separator 4 times, and irregular waste miscellaneous copper through the magnetic separator 1 time to select materials with high iron content, and mix the raw materials and auxiliary materials as follows Good ingredients:

[0031] Filiform and granular scrap copper (%)

[0032] Specific ingredients of additive combination

[0033] Grain r...

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Abstract

The invention discloses a compound for producing brass rods from scrap copper by horizontal continuous casting and a smelting method. The compound comprises, by mass, 58-75.7% of wiry and granular scrap copper, 23-38% of irregular scrap copper, 1.0-3.0% of 0# zinc ingots, 0.3-1.0% of additive composition, 10-17% of additive composition grain-containing refiners, 22-28% of decontaminating solvent and 55-68% of heat-insulation covering agents. The smelting method includes: during smelting, feeding the wiry and granular scrap copper, boron alloy and the decontaminating solvent into a furnace for complete heating and melting, feeding the irregular scrap copper, stirring by a stirring rod or a slag extracting ladle, extracting iron slag after stirring is stopped, and feeding rare earth, the zinc ingots and calcium and magnesium powder. The brass rods prepared from the compound by the smelting method are high in overall performance, strong in additive grain refinement performance and good in decontaminating and degassing effects, the grain size of the brass rods is 0.015-0.03mm, the tensile strength of the brass rods is 290MPa, the elongation percentage of the brass rods is larger than 20%, and macroscopic pores and cracks are avoided during polished mirror detection.

Description

technical field [0001] The invention relates to the technical field of nonferrous metallurgy, in particular to a batching and smelting method for producing copper bars by horizontal continuous casting of scrap copper. Background technique [0002] According to the principle of scrap copper metallurgy, in order to obtain a copper rod alloy with excellent performance, it is possible to control the material composition ratio and add an appropriate amount of additives. However, due to the complex composition of brass and too many impurities, all kinds of impurities have their own unique properties, and the performance and action time of different types of additives are not the same, which determines the amount and time of adding raw materials and various additives. Inconsistent. It is a pity that many horizontal continuous casting manufacturers of brass rods do not pay attention to the input sequence of raw materials and additives. Their usual practice is to directly add one or...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D11/11
Inventor 杨艳玲陈进耿曾群锋王锦王红卫陈艳梅
Owner 梧州漓佳铜棒有限公司
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