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A kind of high-homogeneous large-size ultra-high-strength steel ingot and its manufacturing method

An ultra-high-strength steel and a manufacturing method technology, which are applied in the field of high-homogeneity large-size ultra-high-strength steel ingots and their manufacturing fields, and can solve the problem of unpredictable large-size steel bars with unsatisfactory homogeneity, unsatisfactory permeability, and not belonging to large-size steel bars. stick level etc.

Active Publication Date: 2016-02-24
宝武特种冶金有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] Existing related patents, such as the new cobalt-free high-strength and high-toughness steel G50 of Chinese patent CN102212760A, the chemical composition (wt.%) of this steel is: C: 0.26-0.30, Mn: 0.40-0.75, Si: 1.70-2.10 , Cr: 0.90-1.20, Ni: 4.3-4.86, Mo: 0.50-0.70, Nb: 0.02-0.04, tensile strength ≥ 1680MPa, impact toughness ≥ 60J, but it only trial-produced steel bars smaller than ∮ 320mm, which does not belong to Heavy gauge steel bar grade, the homogeneity of heavy gauge steel bars produced with this composition cannot be predicted
The hardenability of 30CrMnSiNi2A steel cannot meet the requirements of ≥∮400mm steel bars, and the strength cannot meet the requirements
There is no relevant information and report on high homogeneous steel in foreign countries

Method used

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  • A kind of high-homogeneous large-size ultra-high-strength steel ingot and its manufacturing method
  • A kind of high-homogeneous large-size ultra-high-strength steel ingot and its manufacturing method
  • A kind of high-homogeneous large-size ultra-high-strength steel ingot and its manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] (1) Vacuum induction furnace VIM melting

[0056] (a) Raw materials: Raw steel Chemical composition (wt%): C: 0.30%, Si: 0.35%, Mn: 0.04%, S: 0.001%, P: 0.004%, Al: 0.03%, Cu: 0.06%, the rest For Fe. The metal Fe is made of industrial pure iron with special specifications, the specification is 100*100*300, and the surface is smooth, rust-free and dirt-free.

[0057] The raw steel is smelted by EAF+LF+VD three-step method according to the above chemical composition ratio, and it is made after hot rolling, cutting and polishing. The hot rolling is rolled according to the 30# steel process of GB699, and it is delivered to vacuum induction after polishing Furnace for batching.

[0058] (b) Vacuum induction furnace melting:

[0059] Melting: dosing according to the chemical composition shown in Table 4 (metal Mo, metal Ni, metal Cr, crystalline Si, metal Mn, Nb, V, carbon particles, etc. have smooth surfaces, no rust, no dirt), and remove all Mn Add the other materials i...

Embodiment 2

[0074] (1) Vacuum induction furnace VIM melting

[0075] (a) Raw materials: Raw steel Chemical composition (wt%): C: 0.30%, Si: 0.35%, Mn: 0.04%, S: 0.001%, P: 0.004%, Al: 0.03%, Cu: 0.06%, the rest For Fe. The metal Fe is made of industrial pure iron with special specifications, the specification is 100*100*300, and the surface is smooth, rust-free and dirt-free.

[0076] The raw steel is smelted by EAF+LF+VD three-step method according to the above chemical composition ratio, and it is made after hot rolling, cutting and polishing. The hot rolling is rolled according to the 30# steel process of GB699, and it is delivered to vacuum induction after polishing Furnace for batching. (b) Vacuum induction furnace melting:

[0077] Melting: Carry out batching according to the chemical composition shown in table 4 (metal Mo, metal Ni, metal Cr, crystalline Si, metal Mn, Nb, V, carbon particles etc. have smooth surface, no rust, no dirt), remove all manganese Add the other materia...

Embodiment 3-4

[0099] The chemical composition and mechanical properties of the high-homogeneous large-scale ultra-high-strength steel ingots of Examples 3-4 are shown in Table 7 and Table 8 respectively, and the manufacturing method is the same as that of Example 1.

[0100] Table 7 Units: % by weight

[0101]

[0102] Table 8

[0103]

[0104] The obtained high-homogeneous large-scale ultra-high-strength steel ingots of Examples 3 and 4 were forged by upsetting and drawing with a 4000-ton fast forging machine to obtain steel bars with a diameter of ∮400mm. After testing, the longitudinal mechanical properties of each steel bar were: R m ≥1800MPa,R p0.2 ≥1470MPa, A≥10%, Z≥44%, A ku ≥60J, the ratio of transverse mechanical properties to longitudinal mechanical properties reaches over 92%, meeting the requirement of high homogeneity, and the white spot, dark spot, radial segregation and annual ring segregation in the low-magnification tissue respectively reach AAAB level, excellent I...

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Abstract

The invention relates to a highly-homogeneous large-scale ultrahigh-strength steel ingot and a manufacturing method thereof. The highly-homogeneous large-scale ultrahigh-strength steel ingot comprises the following chemical components in percent by weight: 0.29-0.36 percent of C, 0.50-1.50 percent of Mn, 1.20-2.50 percent of Si, 0.9-1.20 percent of Cr, 5.00-6.00 percent of Ni, 0.50-1.00 percent of Mo, not more than 0.35 percent of V, not more than 0.04 percent of Nb, not more than 0.005 percent of S, not more than 0.01 percent of P, not more than 20ppm of O, not more than 25ppm of N and the balance of Fe and inevitable impurities. The steel ingot can be forged into a steel bar with the diameter of 400mm-500mm, and the longitudinal mechanical properties of the steel bar are as follows: Rm is more than or equal to 1800MPa, Rp0.2 is more than or equal to 1470MPa, A is more than or equal to 10 percent, Z is more than or equal to 44 percent, and Aku is more than or equal to 60J at a temperature of 20 DEG C; and the ratio of the transverse mechanical properties to the longitudinal mechanical properties is more than 92 percent and reaches a highly-homogeneous requirement; white spot, dark spot, radial segregation and annular ring segregation of a macrostructure of the steel ingot respectively reach AAAB levels and are superior to the qualified level of a macrostructure inspected by ASTMA604-93; and the diameter phi of the steel ingot ranges from 760mm to 920mm.

Description

technical field [0001] The invention relates to the field of ultra-high-strength steel metallurgy, in particular to a high-homogeneity large-size ultra-high-strength steel ingot and a manufacturing method thereof. The longitudinal mechanical properties of the steel ingot forged into a steel rod with a diameter of ∮400mm-500mm: R m ≥1800MPa, R p0.2 ≥1470MPa, A≥10%, Z≥44%, A at 20°C ku ≥60J, the ratio of transverse mechanical properties to longitudinal mechanical properties reaches over 92%, meeting the requirement of high homogeneity, and the white spot, dark spot, radial segregation and annual ring segregation in the low-magnification tissue respectively reach AAAB level, excellent It is based on the low-power tissue qualification level tested according to ASTMA604-93. Background technique [0002] Ultra-high-strength steel is divided into low-alloy ultra-high-strength steel, maraging steel, and secondary hardening steel. The general strength is greater than 1400MPa, and t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/44C22C33/04B22D23/10
Inventor 张景海郭军霞田玉新陈杰
Owner 宝武特种冶金有限公司
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