38results about How to "Guaranteed Chemical Composition" patented technology

The invention discloses an updraft continuous casting process of Cu-Cr-Zr alloy bar materials with high strength, high conductivity and high softening temperature, mainly adopting a smelting furnace with non-vacuum and low-furnace pressure tightness, a casting furnace and an updraft device. The invention adopts an updraft continuous casting device and technique under the condition of non-vacuum, realizes continuous production of Cu-Cr-Zr alloy bars, is not affected by the capacity of a furnace body, and can produce Cu-Cr-Zr alloy bar materials with any lengths. Obtained products are important raw materials for producing copper alloy products with high strength and high conductivity, such as contact lines of high-speed trains, spot-welding electrodes, current contact nozzles, lead frames, motor conducting bars, and the like.

The invention discloses an austenitic stainless steel jacketing pipe for a lead-bismuth fast reactor and a preparation method of the austenitic stainless steel jacketing pipe. The austenitic stainless steel jacketing pipe comprises, by weight, 0.06%-0.1% of C, 0.5%-1.0% of Si, 14%-16% of Ni, 14%-16% of Cr, 0.3%-0.6% of Ti, 1.5%-2.0% of Mn, 1.2%-1.8% of Mo, smaller than or equal to 0.03% of P, smaller than or equal to 0.05% of Co, smaller than or equal to 0.05% of Al, smaller than or equal to 0.01% of B, smaller than or equal to 0.02% of N, and the balance Fe. The method for preparing the jacketing pipe through the materials includes the steps of smelting, forging, hot working, solution treatment, cold rolling and intermediate annealing, final heat treatment, final cold working, straightening, cleaning, finished product inspection, identification, packaging and the like. In the final heat treatment step, quenching is conducted in a high-pressure nitrogen cooling mode, and in the cleaning process, an acidic degreasing agent is prohibited.

The invention discloses a non-vacuum continuous production process and production equipment of copper chromium zirconium alloy. The production process comprises the following steps: adding standard cathode copper and copper chromium intermediate alloy into a smelting furnace, closing the smelting furnace and filling the smelting furnace with protective gas for smelting; after the smelting is finished, opening an undercurrent passage valve and injecting molten-state alloy liquid into a heat preserving furnace through a standing cavity; when the temperature of the heat preserving furnace reaches 1,180-1,200 DEG C, starting upward continuous casting equipment to perform casting; feeding a cast copper chromium zirconium alloy rod into a straightener to straighten and then performing extrusion molding through a continuous extruder. According to the non-vacuum continuous production process of the copper chromium zirconium alloy, the production difficulty can be reduced and the aim of continuous production is achieved.

The invention discloses a micro-nano particle reinforced aluminum alloy flux-cored filler wire used for TIG welding of 7075 aluminum alloy, and belongs to the technical field of aluminum alloy flux-cored welding wire. Pure aluminum tape is used as an outer skin, powder is prepared from the following components in percentage by mass: 22.5-27.5% of metal magnesium powder, 0.25%-1% of metal manganesepowder, 0.25-1% of metal chrome powder, 0.6-2% of titanium aluminum alloy powder, 0.5-25% of composite micro-nano ceramic powder, and the balance of pure aluminum powder; the filling rate of a welding wire is 10% to 35 %; and the ratio of titanium to aluminum in titanium aluminum alloy is 1:1. According to the micro-nano particle reinforced aluminum alloy flux-cored filler wire, the tensile strength of a welded joint is improved, at the same time crack resistance is improved, and porosity sensitivity is reduced. The dosage of specific compositions of micro-nano ceramic particles has a certaineffect on welding performance, while the total dosage of the micro- nano ceramic particles has a greater impact on the performance of the welded joint.

The invention relates to a production method of a 2507 stainless steel pump casting. The method includes (1) die designing and manufacturing, (2) moulding and core manufacturing, (3) paint brushing, (4) sand mould and sand core drying, (5) mould assembling, (6) smelting, (7) pouring, (8) mould disassembling and sand removing, (9) gate and riser removing, (10) repair welding, and (11) polishing andshot blasting. Through a reasonable casting process design, casting defects including air holes, oxide slag inclusion and cracks are prevented, the repair rate and the rejection rate of casting are reduced, product quality is ensured, subsequent repair welding is greatly reduced, and the production cost of the casting is reduced.

The invention provides a TIP TIG welding process of the duplex stainless steel. The TIP TIG welding process comprises the following steps of 1, preparation of welding material and formulation of welding process, 2, welding groove machining, 3, pre-welding preparation. 4, welding of duplex stainless steel, and 5, weld joint detection. According to the TIP TIG welding process , by means of the semi-automatic TIP TIG welding process, the problems that the existing duplex stainless steel manual GTAW welding speed is low, the welding efficiency is low, and the submerged-arc welding SAW welding position is limited are solved, the welding quality can be guaranteed, the welding efficiency can be improved, and semi-automatic full-position welding in the duplex stainless steel high-quality, high-efficiency, full-working-condition and full-thickness range is realized; the welding quality is ensured, the welding current is reduced, the welding heat input is reduced, the heat affected zone is reduced, the welding thermal deformation is low, the surface forming of the weld joint is good, and the operation controllability is high; and the welding efficiency is improved, and the full-position welding of the duplex stainless steel can be realized in a workshop or a field construction site.

The invention relates to a lost-foam casting process which overcomes the technical bias existing in the prior art of mould shell collapsing due to the uncovered plastic cloth after finishing casting and is successfully developed. The process comprises the following steps: after the casing step of the traditional lost-foam casting process is finished, the plastic cloth is immediately uncovered, the vacuum is continued to be extracted for a plurality of minutes under the negative pressure during the casting process until the surface of the casting part is hardened and shaped, and then the casting part is taken out form the box after sufficient cooling. The invention has the advantages that the process changes the organizational structure of the casting part, enables the crystal grain to become fine, enhances the mechanical property of the casting part, and enables the chemical composition to be more qualified as well as the shelling falling of the coating layer of the casting part to be more thorough.

The invention discloses a ZG25MnSY6 casting material. The ZG25MnSY6 casting material consists of the following components by mass percent: 0.15-0.2% of C, 0.3-0.45% of Si, 0.8-1.1% of Mn, less than or equal to 0.01% of S, less than or equal to 0.015% of P, less than or equal to 0.06% of Al, 0.6-0.9% of Cr, 1-1.2% of Ni, 0.3-0.5% of Mo, 0.1-0.15% of V and the balance of Fe, 100% in total. The invention also discloses a method for preparing a casting by using the ZG25MnSY6 material. According to the casting material, a certain alloying element is reduced or increased, smelting is carried out in an electric-arc furnace and refining furnace, an alterant is added in the later refining stage and heat treatment is carried out, so that the metallographic structure of the casting is good, the mechanical property of the casting is greatly improved, the strength and toughness are enhanced, and the service time of the casting is prolonged.

The invention discloses an efficient thermoelectric conversion characteristic ZnSb based thin film and a preparing method thereof. The method includes the following steps that plasma beams are adopted, bombardment is carried out on an original ZnSb based thin film, and the efficient thermoelectric conversion characteristic ZnSb based thin film is obtained by controlling the plasma beam bombardment parameter. According to the efficient thermoelectric conversion characteristic ZnSb based thin film and the preparing method, the plasma beams are adopted for bombardment of the thin film, a traditional heat treatment process is replaced, and chemical components of thin film key factors can be guaranteed; and meanwhile, microstructures of the ZnSb based thin film can be controlled; and through effective thin film structural optimization, thermoelectric characteristics of the ZnSb based thin film are improved accordingly.

The invention provides a method for eliminating rapid tensile strain marks of a cold-rolled sheet for stamping, which comprises the following steps of: steelmaking: smelting into molten steel by adopting a 150t oxygen top-bottom combined blown converter; RH refining, wherein the RH vacuum treatment time is not shorter than 25 min; continuous casting is conducted, and whole-course protection casting is adopted; the thickness of a continuous casting slab is 210 mm or 230 mm, and the pulling speed of a slab is 0.9-1.1 m/min; hot continuous rolling is carried out, the heating temperature of the slab is 1200-1230 DEG C, the finish rolling temperature is 890-910 DEG C, and the coiling temperature is 680-700 DEG C; the cold rolling production process comprises the following steps: continuous rolling is conducted by 5 racks, wherein the cold rolling reduction rate is 80-87%; a continuous annealing production process is carried out: the temperature of a heating section is 820 +/-5 DEG C, the temperature of a soaking section is 820 +/-5 DEG C, the temperature of a slow cooling section is 660 +/-10 DEG C, the temperature of a rapid cooling section is 420 +/-10 DEG C, the temperature of an overaging section is 400 +/-10 DEG C, the time of the overaging section is not less than 200 s, and the flattening elongation is 0.8-1.6%; and the metallographic structure of a cold-rolled sheet DC03 for stamping is ferrite and cementite. By means of the method, the cold-rolled sheet DC03 for stamping can be produced from ultra-low carbon steel components, and the method is simple in operation process, stable in product performance and good in stamping machining performance.

The invention discloses a melting process of high-medium carbon steel free of normalizing and annealing. The melting process comprises the following steps of material preparation, workpiece inspection, charging, melting, deoxidizing, and treatment and pouring. The melting process is simple in process, the normalizing and annealing processes in the high-medium carbon steel treatment process are omitted, the production efficiency is improved, and the production cost is reduced; and meanwhile, the process of the high-medium carbon steel by adding silicon steel sheets is guaranteed, the cutting and processing capability of a product is improved, and various mechanical properties of steel type are guaranteed, and the complexity of the production process is greatly reduced.

The invention belongs to the technical field of metallurgical materials, and relates to a manufacturing method of a high silicon titaniferous austenitic stainless steel cladding pipe. The manufacturing method successively includes the following steps of (1), smelting, (2) forging, (3) hot extrusion, (4) intermediate cold rolling and intermediate heat treatment, (5) final heat treatment, and (6) final cold rolling. According to the manufacturing method of the high silicon titaniferous austenitic stainless steel cladding pipe, the manufactured cladding pipe can meet strict requirements of alloycomposition, microstructure uniformity, dimensional accuracy and surface quality and other aspects.

The invention discloses an anti-welding oxide scale steel plate and a production method thereof. The anti-welding oxide scale steel plate comprises the following chemical components in percentage by weight: 0.02%-0.06% of C, less than or equal to 0.035% of Si, 0.10%-0.30% of Mn, less than or equal to 0.025% of P, less than or equal to 0.015% of S, 0.01%-0.050% of Als and the balance of Fe and inevitable impurity elements, the yield strength of the steel plate is 190-250 MPa, the tensile strength is 290-350 MPa, and the ductility is 40%-52%. According to the anti-welding oxide scale steel plate and the production method thereof, the processes of molten iron pretreatment, converter smelting, argon stirring behind the converter, continuous casting, hot continuous rolling, leveling, acid pickling and oil coating are adopted for production, and the smelting process and the light leveling process can guarantee chemical components and improve the forming performance of the plate; and finally, the good matching of the deep drawing forming performance of the compressor and the scaling and falling of the oxide scale in the welding heat affected zone is met.

The invention relates to a machining technology for a precipitation hardening stainless steel pump shaft. The machining technology includes the following steps of forging, rough turning I, UT detection, heat treatment, rough turning II, high-temperature aging, semi-finish turning I, semi-finish turning II, low-temperature aging, coping and lapping, finish turning I, grinding I, lineation, milling,grinding II, flaw detection, chromium plating, dehydrogenation treatment, chromium plating removing protection, grinding III, grinding IV, finishing and finish product obtaining. By means of the machining technology for the pump shaft, the machining hardening effect is small, size deformation is small, the pump shaft machining size precision is good, the surface smoothness is high, and the finishing size inspection is controlled to be below 40 DEG C; and in addition, the machining efficiency is high, the quality is good, it can be ensured that the size precision and the shape and position dimensional tolerance deformation of the pump shaft are small, and drawing size requirements and technical requirements are met.

The invention discloses a preparation method and a detection method of sculellaria barbata formula granules, and the preparation method comprises the following steps: selecting a sculellaria barbata raw material, and controlling the content of total flavonoids in the sculellaria barbata raw material to be 1.99%-4.41% and the content of scutellarin to be 0.36%-0.99%; performing dry cleaning and cutting treatment on a sculellaria barbata raw material to obtain sculellaria barbata decoction adding the sculellaria barbata decoction pieces into an extraction tank, adding water, decocting for the first time, filtering with a screen, extracting liquid medicine, and discharging dregs; adding water into the medicine residues, decocting for the second time, extruding the medicine residues to recover medicine liquid, and combining the medicine liquid to obtain a sculellaria barbata extracting solution; concentrating the sculellaria barbata extract under reduced pressure to obtain clear paste; dissolving the clear paste in pharmaceutic adjuvants, and performing spray drying to obtain dry extract powder; and adding pharmaceutical excipients into the dry extract powder, and carrying out dry granulation to obtain the sculellaria barbata formula granules. The invention can ensure that the obtained formula granules can be converted into traditional Chinese medicine decoction pieces with the same equivalent weight to meet prescription requirements.

The invention provides a mobile induction heating device and an application thereof in dual-metal lining defect repair. A heating device comprises an epoxy resin insulation frame, a multilayer induction coil, an induction coil liner and a traveling device; the multilayer induction coil is fixed on the epoxy resin insulation frame, the multilayer induction coil comprises induction coil units and a connecting component, the induction coil unit is composed of induction coils and an epoxy resin plate sleeving the inner side of the coil, a glass tape is wound on each of the outer layers of the induction coil and the connection component, and the insulation varnish is dip-coated on the glass tape, and the connection component is used for connecting interfaces of two adjacent induction coils; a plurality of induction coil units are orderly sleeved to form the multilayer induction coil; the induction coil liner is arranged in the multilayer induction coil; and the travelling device comprises a support rod and a pulley. Through the adoption of the application of the mobile induction heating device in the defect repair of the dual-metal lining, a copper alloy layer on the steel backing copper alloy lining can be rapidly heated, not only is the chemical component of the alloy layer guaranteed, but also the security in the operation process can be guaranteed.