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Polyester pre-oriented yarn (POY) spinning method

A spinning box and monofilament technology, applied in the direction of melt spinning, spinneret assembly, filament forming treatment, etc., can solve the problems of poor spinning stability, large solidification point deviation, and short cleaning cycle , to achieve the effect of reducing monofilament hairiness and broken ends, reducing the working intensity of employees, and improving the uniformity of evenness

Active Publication Date: 2014-01-22
JIANGSU CHALLEN FIBER S&T
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The circular spinneret used in the prior art has multiple circles of spinneret holes arranged in concentric circles, the distance between two adjacent circles of spinneret holes is small, and the ring blowing is used to spray all the spinneret holes. When the single-filament fine flow is used for cooling, because the single-filament is thin and light, it is easy to deflect, and the single-filaments of two adjacent circles are prone to cross and bond; when the cooling wind speed decreases, its penetration performance is poor, due to the spray The large number of loops in the wire hole makes the cooling effect of the monofilament differ greatly from inside to outside, and the solidification point deviates greatly, which is unfavorable for the next step of drafting, and also makes the monofilament of the same batch uneven in strength, elongation and dyeing. Poor spinning stability
Moreover, the spinneret cleaning cycle in the prior art is short, the production consumption is large, and the yield of the product is low

Method used

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  • Polyester pre-oriented yarn (POY) spinning method
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  • Polyester pre-oriented yarn (POY) spinning method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Embodiment 1: POY spinning process provided by the present invention, its flow process is as figure 1 As shown, the molten polyethylene terephthalate is transported to the spinning box through the conveying and distribution pipeline, accurately metered by the metering pump and filtered by a multi-layer filter, and is sprayed out from the spinneret holes on the spinneret to form multi-strand monofilaments Thin stream, using advanced circular air blowing to cool the thin stream of monofilaments ejected from the spinneret holes to form solid monofilaments, which are clustered and oiled by oil nozzles, and finally wound and formed.

[0019] The multi-layer filter screen adopted in the method is a 100 / 50 mesh two-layer filter screen that is rolled together to a 10-layer filter screen.

[0020] The spinneret structure that above-mentioned method adopts is as figure 2 As shown, the main body of the spinneret is circular, with two circles of evenly distributed spinneret holes...

Embodiment 2

[0023] Embodiment 2: POY spinning process provided by the present invention, its flow process is as figure 1 As shown, the molten polyethylene terephthalate is transported to the spinning box through the conveying and distribution pipeline, accurately metered by the metering pump and filtered by a multi-layer filter, and is sprayed out from the spinneret holes on the spinneret to form multi-strand monofilaments Thin stream, using advanced circular air blowing to cool the thin stream of monofilaments ejected from the spinneret holes to form solid monofilaments, which are clustered and oiled by oil nozzles, and finally wound and formed.

[0024] The multi-layer filter screen adopted in the method is a 100 / 50 mesh two-layer filter screen that is rolled together to a 10-layer filter screen.

[0025] The spinneret structure that above-mentioned method adopts is as figure 2 As shown, the main body of the spinneret is circular, with two circles of evenly distributed spinneret holes...

Embodiment 3

[0028] Embodiment 3: POY spinning process provided by the present invention, its flow process is as figure 1 As shown, the molten polyethylene terephthalate is transported to the spinning box through the conveying and distribution pipeline, accurately metered by the metering pump and filtered by a multi-layer filter, and is sprayed out from the spinneret holes on the spinneret to form multi-strand monofilaments Thin stream, using advanced circular air blowing to cool the thin stream of monofilaments ejected from the spinneret holes to form solid monofilaments, which are clustered and oiled by oil nozzles, and finally wound and formed.

[0029] The multi-layer filter screen adopted in the method is a 100 / 50 mesh two-layer filter screen that is rolled together to a 10-layer filter screen.

[0030] The spinneret structure that above-mentioned method adopts is as figure 2 As shown, the main body of the spinneret is circular, with two circles of evenly distributed spinneret holes...

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Abstract

The invention provides a polyester pre-oriented yarn (POY) spinning method. According to the method, two layers of 100 / 50 mesh filter screens are rolled together to be rolled into multi-layer filter screens of 10 layers, and impurities in molten liquid is filtered away. The filtered molten liquid forms a plurality of strands of monofilament thin flows sprayed out of spinneret holes positioned in a round spinneret plate, the spinneret plate is provided with two circles of spinneret holes distributed in a concentric circle mode, the two circles of spinneret holes are respectively located at the positions of concentric circles with the diameters respectively being 30mm and 66mm, and the spinneret holes are cylindrical holes with cone holes. According to the spinning method, an advanced cross air blow cooling technology is adopted to cool the plurality of strands of monofilament thin flows sprayed out of the spinneret holes, and the method not only can prolong the plate clearing cycle and reduce production consumption, but also enables the molten liquid to fully evenly mixed, enables the impurities to be filtered, reduces monofilament hairs and breakage, effectively improves evenness uniformity of superfine porous fibers and improves product superior quality rate.

Description

technical field [0001] The invention relates to the field of textile industry, in particular to a spinning method of polyester pre-oriented yarn (POY). Background technique [0002] Fine denier refers to fibers with a single-filament fineness of 1.0-0.5 dpf, fibers with a single-filament fineness of 0.5-0.1 dpf are called ultra-fine denier fibers, and fibers with a single-filament fineness lower than 0.1 dpf are called micro-denier fibers. In the production process of polyester pre-oriented yarn, the polyester melt is filtered, mixed and distributed in the spinning assembly, the impurities in the melt are filtered out, the uniformity of the melt is improved, and the filtered and mixed melt passes through the conveying channel It is transported to the spinning box, and is sprayed out from the spinneret holes on the spinneret in the spinning box to form nascent fibers, cooled by cooling air, then oiled through oil nozzles, and finally wound into shape. The circular spinneret ...

Claims

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Application Information

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IPC IPC(8): D01D5/08D01D1/10D01D4/02D01D5/092
Inventor 瞿振清沈向东刘利军周荣
Owner JIANGSU CHALLEN FIBER S&T
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