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Operation method for manufacturing high-iron low-silicon slag through copper oxygen enrichment double side blow smelting furnace

An operation method and technology of a smelting furnace, applied in the direction of improving process efficiency, etc., can solve problems such as increased production costs, large amount of slag, increased fuel consumption, etc.

Active Publication Date: 2015-03-18
CHIFENG FUBANG COPPER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The problem of using the slagging operation method of the above-mentioned "Fubang Furnace" and other side-blowing furnaces is that the flux rate is high, and quartz sand and limestone flux are added, which increases the production cost; melting flux consumes the heat of reaction and increases fuel consumption.
In addition, the amount of slag is large, the waste slag contains 0.5% copper, the loss of copper is increased, and the comprehensive recovery rate of copper is low. In today's increasingly scarce copper resources, it has caused a huge waste of resources; the use of waste slag is limited and the added value is low.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] The "Fubang Furnace" is used as the smelting device, and the oxygen enrichment concentration of the primary air is controlled to be 70%, and the primary air pressure is 91.2kpa; the copper concentrate contained in the furnace contains 26.54wt% Fe and SiO 2 12.51wt%, quartz sand rate is 0%, limestone rate is 0%, oxygen ore ratio is 128Nm 3 / ton of ore. Oxygen-enriched smelting of copper concentrate, the smelting slag contains 0.69wt% Cu, 42.36wt% Fe, and 42.36wt% Fe. 3 o 4 9.87wt%, containing SiO 2 25.49wt%, containing 1.98wt% CaO, melting temperature is 1235°C; negative pressure in the furnace is -25pa, flue gas contains SO 2 was 28.85%.

Embodiment 2

[0019] The "Fubang Furnace" is used as the smelting device, and the oxygen-enriched concentration of the primary air is controlled to be 73%, and the primary air pressure is 89.3kpa; the copper concentrate contained in the furnace contains 27.05wt% Fe and SiO 2 13.15wt%, quartz sand rate is 0%, limestone rate is 0%, oxygen ore ratio is 130Nm 3 / ton of ore. Oxygen-enriched smelting of copper concentrate, the smelting slag contains 0.67wt% Cu, 43.17wt% Fe, and 43.17wt% Fe. 3 o 4 9.68wt%, containing SiO 2 26.03wt%, containing 2.13wt% CaO, melting temperature is 1241°C; negative pressure in the furnace is -23pa, flue gas contains SO 2 It is 27.76wt%.

Embodiment 3

[0021] The "Fubang Furnace" is used as the smelting device, and the oxygen enrichment concentration of the primary air is controlled to be 75%, and the primary air pressure is 86.9kpa; the copper concentrate contained in the furnace contains 27.59wt% Fe and SiO 2 12.93wt%, quartz sand rate is 0%, limestone rate is 0%, oxygen ore ratio is 126Nm 3 / ton of ore. Oxygen-enriched smelting of copper concentrate, the smelting slag contains 0.64wt% Cu, and the smelting slag contains 42.93wt% Fe, of which Fe 3 o 4 9.59wt%, containing SiO 2 25.74wt%, containing 1.79wt% CaO, melting temperature is 1249°C; negative pressure in the furnace is -22pa, flue gas contains SO 2 It is 29.15wt%.

[0022] Using this method has the following advantages:

[0023] (1) Achieve zero flux, reduce the amount of slag, take away less heat from slag, reduce fuel consumption, and reduce production costs;

[0024] (2) The produced smelting slag contains up to 40wt%-45wt% of Fe and contains SiO 2 It is 2...

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Abstract

The invention provides an operation method for manufacturing high-iron low-silicon slag through a copper oxygen enrichment double side blow smelting furnace. The method is characterized in that a 'Fubon furnace' is taken as main equipment, and the advantages of the fubon furnace of strong adaptation to raw materials, high reaction speed and simple operation are fully used. No fusing agent is added into the smelting raw materials, SiO2 and CaO contained in the copper concentrate are totally used for slag-making reaction, by virtue of strong agitation of primary air, the melt in the furnace is distributed uniformly, and good smelting effect is obtained, wherein the content of Fe in the obtained smelting slag is 40%-45%, and the content of SiO2 is 25%-27%.

Description

technical field [0001] The invention relates to a process method in the technical field of nonferrous metallurgy, in particular to an operation method for producing high-iron and low-silicon slag in a copper-oxygen-enriched double-side blowing smelting furnace. Background technique [0002] Copper oxygen-enriched side blowing smelting technology has a series of characteristics such as strong raw material adaptability, low smoke and dust rate, simple operation and low equipment investment, especially the oxygen-enriched double side blowing smelting process developed in recent years, which has developed rapidly in the domestic copper smelting field . The oxygen-enriched side-blown molten pool copper smelting furnace authorized by the State Intellectual Property Office on July 17, 2013 with the patent number ZL201220422805.1 was identified as "Fubang Furnace" by the China Nonferrous Metals Industry Association. This equipment belongs to the scope of side-blown furnaces . [0...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22B15/00
CPCY02P10/20
Inventor 周玉军罗银华王志超李东泽李国军王治永陈鹏泽单志敏宋大勇刘丹舟张凯王梁
Owner CHIFENG FUBANG COPPER
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