Method for preparing low-density oil well cement test block by using zirconium diboride ceramic micro-beads
A technology of zirconium diboride and ceramic microbeads, applied in the field of materials, can solve problems such as the inability to meet the needs of deep high-temperature oil wells, and achieve the effects of controllable particle size, high compressive strength and high activity
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Embodiment 1
[0031] (1) Preparation of zirconium diboride ceramic closed-cell hollow microspheres ① Batching and firing: sintering aids of zirconium diboride powder with a particle size of 1-15 μm and zirconium dihydride powder with a particle size of 5-15 μm in a weight ratio of 95t%: 5wt% mixed and stirred evenly, pressed into a billet and dried, and fired in a vacuum atmosphere furnace at 1700°C for 3 hours to obtain a sintered body of zirconium diboride ceramic material, and process the sintered body of zirconium diboride ceramic material in a spheroidizing machine Form 10-15 μm microbeads, ② Liquid preparation: Take 10-15 μm zirconium diboride ceramic micro-beads 78wt% and water 22 wt%, add light potassium sulfate foaming agent to the slurry, the concentration is 1g / L ④ Filtration: Remove large particles and impurities; ⑤ Firing: Use high-pressure spraying and high-speed centrifugal rotary spraying method to form microspheres. The dehydration expansion temperature is 800°C, the drying ...
Embodiment 2
[0045] (1) Preparation of zirconium diboride ceramic closed-cell hollow microspheres ①Batching and firing: mix zirconium diboride powder with a particle size of 20-35 μm and zirconium dihydride powder with a particle size of 20-30 μm in a weight ratio of 96wt%: 4wt% After stirring evenly, press it into a billet and dry it, then fire it in a vacuum atmosphere furnace at 1800°C for 2.5 hours to obtain a sintered body of zirconium diboride ceramic material, and process the sintered body of zirconium diboride ceramic material into 20~ 25 μm microbeads ② Dosing: 20-25 μm zirconium diboride ceramic microbeads 75 wt%: water 25 wt%, add light potassium sulfate foaming agent to the slurry, the concentration is 1.5g / L ④ Filtration: large particles and impurity removal; ⑤ Firing: High-pressure spraying and high-speed centrifugal rotary spraying method is used to form microspheres. The dehydration expansion temperature is 820°C, the drying and sintering temperature is 1500°C, and the surfa...
Embodiment 3
[0059](1) Preparation of zirconium diboride ceramic closed-cell hollow microspheres ①Batching and firing: mix zirconium diboride powder with a particle size of 40-50 μm and zirconium dihydride powder with a particle size of 35-45 μm in a weight ratio of 97wt%: 3wt% After stirring evenly, press it into a billet and dry it, then fire it in a vacuum atmosphere furnace at 1900°C for 2 hours to obtain a sintered body of zirconium diboride ceramic material, and process the sintered body of zirconium diboride ceramic material into 30~ 35 μm microbeads, ② Liquid preparation: 30-35 μm zirconium diboride ceramic microbeads 80 wt%: water 20 wt%, add light potassium sulfate foaming agent to the slurry, the concentration is 2g / L ④ Filtration: large particles and impurity removal; ⑤Firing: adopt high-pressure jet high-speed centrifugal rotary spray method to form microspheres, dehydrate and expand at 850°C in a four-zone electric furnace, dry and sinter at 1600°C, surface melting temperature...
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