Method for preparing low-density oil well cement test block by using zirconium diboride ceramic micro-beads

A technology of zirconium diboride and ceramic microbeads, applied in the field of materials, can solve problems such as the inability to meet the needs of deep high-temperature oil wells, and achieve the effects of controllable particle size, high compressive strength and high activity

Inactive Publication Date: 2014-06-04
YUEYANG PENGCHENG TECH DEV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] Due to the gradual reduction of oil and gas resources in low-temperature oil wells on land, the development of low-temperature oil wells on land has gradually shifted from low-temperature oil wells on land to deep land and ocean deep layers. The traditional cementing material floating beads cannot meet the needs of deep high-temperature oil wells.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] (1) Preparation of zirconium diboride ceramic closed-cell hollow microspheres ① Batching and firing: sintering aids of zirconium diboride powder with a particle size of 1-15 μm and zirconium dihydride powder with a particle size of 5-15 μm in a weight ratio of 95t%: 5wt% mixed and stirred evenly, pressed into a billet and dried, and fired in a vacuum atmosphere furnace at 1700°C for 3 hours to obtain a sintered body of zirconium diboride ceramic material, and process the sintered body of zirconium diboride ceramic material in a spheroidizing machine Form 10-15 μm microbeads, ② Liquid preparation: Take 10-15 μm zirconium diboride ceramic micro-beads 78wt% and water 22 wt%, add light potassium sulfate foaming agent to the slurry, the concentration is 1g / L ④ Filtration: Remove large particles and impurities; ⑤ Firing: Use high-pressure spraying and high-speed centrifugal rotary spraying method to form microspheres. The dehydration expansion temperature is 800°C, the drying ...

Embodiment 2

[0045] (1) Preparation of zirconium diboride ceramic closed-cell hollow microspheres ①Batching and firing: mix zirconium diboride powder with a particle size of 20-35 μm and zirconium dihydride powder with a particle size of 20-30 μm in a weight ratio of 96wt%: 4wt% After stirring evenly, press it into a billet and dry it, then fire it in a vacuum atmosphere furnace at 1800°C for 2.5 hours to obtain a sintered body of zirconium diboride ceramic material, and process the sintered body of zirconium diboride ceramic material into 20~ 25 μm microbeads ② Dosing: 20-25 μm zirconium diboride ceramic microbeads 75 wt%: water 25 wt%, add light potassium sulfate foaming agent to the slurry, the concentration is 1.5g / L ④ Filtration: large particles and impurity removal; ⑤ Firing: High-pressure spraying and high-speed centrifugal rotary spraying method is used to form microspheres. The dehydration expansion temperature is 820°C, the drying and sintering temperature is 1500°C, and the surfa...

Embodiment 3

[0059](1) Preparation of zirconium diboride ceramic closed-cell hollow microspheres ①Batching and firing: mix zirconium diboride powder with a particle size of 40-50 μm and zirconium dihydride powder with a particle size of 35-45 μm in a weight ratio of 97wt%: 3wt% After stirring evenly, press it into a billet and dry it, then fire it in a vacuum atmosphere furnace at 1900°C for 2 hours to obtain a sintered body of zirconium diboride ceramic material, and process the sintered body of zirconium diboride ceramic material into 30~ 35 μm microbeads, ② Liquid preparation: 30-35 μm zirconium diboride ceramic microbeads 80 wt%: water 20 wt%, add light potassium sulfate foaming agent to the slurry, the concentration is 2g / L ④ Filtration: large particles and impurity removal; ⑤Firing: adopt high-pressure jet high-speed centrifugal rotary spray method to form microspheres, dehydrate and expand at 850°C in a four-zone electric furnace, dry and sinter at 1600°C, surface melting temperature...

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Abstract

The invention provides a method for preparing a low-density oil well cement test block by using zirconium diboride ceramic micro-beads. The method comprises the following steps: preparing zirconium diboride ceramic pore-closed hollow micro-beads, batching, mixing, stirring, starching and performing a mold test and a strength test, uniformly mixing 40wt%-50wt% of G-grade oil well cement, 10wt%-15wt% of superfine cement of which the particle size is 13 micrometers, 25wt%-35wt% of zirconium diboride ceramic pore-closed hollow micro-beads of which the particle size is 5-50 micrometers, 5wt%-7wt% of fly ash of which the loss on ignition is 1.1%, 1.5wt%-2wt% of calcium oxide of which the purity is 99.9%, 0.5wt%-1.0wt% of sodium sulfate and 1wt%-3wt% of micro-silicon and stirring; stirring and starching for 40 seconds in a stirrer by a water-cement ratio of 0.5-0.6 (W / C), pouring into a test mold, maintaining for 24 hours and 48 hours in a water-bath maintenance box at a constant temperature of 52 DEG C, demolding, soaking for 1 hour in cold water and then performing a performance test.

Description

technical field [0001] The invention relates to a method for preparing a low-density oil well cementing cement test block with zirconium diboride ceramic microspheres, and belongs to the field of material technology. Background technique [0002] At present, domestic oil well cementing lightening agent uses floating beads in fly ash, including sinking beads and floating beads in fly ash, and the density of sinking beads is 1.1 ~ 2.8g / cm 3 , between, and the content accounts for 30-70% of fly ash. Floating beads are glass beads in fly ash that are less dense than water. Floating beads mainly include aluminosilicate glass beads and porous carbon particles. Floating beads after removing carbon particles It mainly includes thin-walled aluminosilicate glass beads with smooth inner and outer surfaces and large volume. 0.5-1% of the total amount of ash, the aluminosilicate glass microspheres are hollow spheres, and the floating beads in the fly ash are when the coal powder is burn...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/00C04B14/02
Inventor 郭志东
Owner YUEYANG PENGCHENG TECH DEV
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