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A method for preparing soft magnetic composite materials by hot pressing

A composite material and soft magnetic technology, which is applied in the direction of inorganic material magnetism, inductance/transformer/magnet manufacturing, electrical components, etc., can solve the problems of lower energy utilization rate, high price, and large energy consumption, so as to improve energy utilization rate, The effect of excellent mechanical properties and good magnetic properties

Inactive Publication Date: 2015-12-02
TECHNICAL INST OF PHYSICS & CHEMISTRY - CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the steel sheet needs to consume a lot of energy during the preparation process, and because the material is rigid, it is expensive just now, and it is easy to generate eddy current loss during the use of electrical devices after the device is made, reducing the The energy utilization rate and shorten the service life of the period, and the soft magnetic material prepared by the steel sheet is difficult to shape in the later application process, and it is difficult to prepare a sample with a slightly complicated shape

Method used

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  • A method for preparing soft magnetic composite materials by hot pressing
  • A method for preparing soft magnetic composite materials by hot pressing

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] 1) Weigh 100g of iron-silicon alloy particles with a particle size of 30μm and pour them into a 1000mL Erlenmeyer flask, add 500mL of medium (ethanol:distilled water=4:1) into the Erlenmeyer flask, and ultrasonically disperse for 15min;

[0037] Heat and stir the Erlenmeyer flask in a 60°C water bath. After 30 minutes, add 0.2g of silane coupling agent KH-560, continue heating and stirring, and react for 4h~5h;

[0038] The Erlenmeyer flask was taken out and separated with a magnet. Place the magnet at the bottom of the beaker, and after the magnetic particles settle rapidly at the bottom, slowly pour out the solution, leaving only the magnetic particles, and then wash the separated magnetic nanoparticles with absolute ethanol for 5 to 6 times under the action of a magnetic field. Fully wash away the unreacted silane coupling agent.

[0039] Place the washed magnetic particles in a vacuum oven for drying. After sufficient drying, the soft magnetic particles modified b...

Embodiment 2

[0049] 1) Weigh 100g of ferrite particles with a particle size of 2μm and pour them into a 1000mL Erlenmeyer flask, add 500mL of medium (ethanol:distilled water=4:2) into the Erlenmeyer flask, and ultrasonically disperse for 15min;

[0050] Heat and stir the Erlenmeyer flask in a water bath at 60°C. After 30 minutes, add 0.1 g of silane coupling agent KH-550, continue heating and stirring, and react for 4 hours;

[0051]The Erlenmeyer flask was taken out and separated with a magnet. Place the magnet at the bottom of the beaker, and after the magnetic particles quickly settle at the bottom, slowly pour out the solution, leaving only the magnetic particles, and then wash the separated magnetic nanoparticles with absolute ethanol for 5 times under the action of a magnetic field, and wash thoroughly. Remove unreacted silane coupling agent KH-550.

[0052] Place the washed magnetic particles in a vacuum oven for drying. After sufficient drying, the soft magnetic particles modifie...

Embodiment 3

[0061] 1) Weigh 100g of iron-silicon alloy particles with a particle size of 200μm and pour them into a 1000mL Erlenmeyer flask, add 500mL of medium (ethanol:distilled water=4:1) into the Erlenmeyer flask, and ultrasonically disperse for 15min;

[0062] Heat and stir the Erlenmeyer flask in a water bath at 60°C. After 30 minutes, add 0.1 g of oleic acid, continue heating and stirring, and react for 4 hours;

[0063] The Erlenmeyer flask was taken out and separated with a magnet. Place the magnet at the bottom of the beaker, and after the magnetic particles settle rapidly at the bottom, slowly pour out the solution, leaving only the magnetic particles, and then wash the separated magnetic nanoparticles with absolute ethanol for 5 to 6 times under the action of a magnetic field. Fully wash away unreacted oleic acid.

[0064] Place the washed magnetic particles in a vacuum oven for drying. After drying sufficiently, grind to obtain soft magnetic particles modified with oleic ac...

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Abstract

A method for preparing a soft magnetic composite material through hot pressing includes the following steps: dispersing particle soft magnetic powder into a dispersing medium, adding a coupling agent to conduct surface processing, conducting separation to obtain magnetic powder wrapping the coupling agent, conducting washing and drying through absolute ethyl alcohol to obtain the coupling agent modified magnetic powder, mixing the epoxy resin and an epoxy hardener to obtain an epoxy resin system mixture, mixing the coupling agent modified magnetic powder and the epoxy resin system mixture according to the proportion to obtain mixed slurry containing the magnetic powder and the epoxy resin system mixture, pouring the mixed slurry into a container, conducting vacuumizing, arranging the container into a constant temperature oven to conduct procuring to obtain composite slurry obtained through procuring, transferring the procured composite slurry into a mould, and conducting solidification and die pressing through a hog pressing machine to obtain the soft magnetic composite material. The method is simple in process, low in cost, favorable for operation and capable of achieving good magnetic performance and dynamic strength of the composite material by adjusting the content of the magnetic powder. The shape is controllable, and the mechanical performance is good.

Description

technical field [0001] The invention belongs to the technical field of soft magnetic composite material and its preparation and application. Specifically, the present invention relates to a preparation method of a novel soft magnetic composite material. Background technique [0002] With the development of science, soft magnetic materials are used in more and more fields, such as inductors, stators and rotors in sensor motors, Hall devices, actuators, core materials in transformer cores, etc. Traditionally, soft magnetic cores such as stators in electric motors and magnetic rings in Hall devices are constructed from stacked steel sheets. [0003] However, the steel sheet needs to consume a lot of energy during the preparation process, and because the material is rigid, it is expensive just now, and it is easy to generate eddy current loss during the use of electrical devices after the device is made, reducing the The energy utilization rate will shorten the service life du...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F3/14B22F1/00H01F1/22H01F41/02
Inventor 付绍云田建伟肖红梅李峻青黄贵文
Owner TECHNICAL INST OF PHYSICS & CHEMISTRY - CHINESE ACAD OF SCI