Full-automatic inductance winding machine and winding method thereof

Abstract

The invention discloses a full-automatic inductance winding machine and a winding method of the full-automatic inductance winding machine, and belongs to the field of electronic component machining equipment. The full-automatic inductance winding machine comprises a support, a mechanical feeding mechanism, a mechanical discharging mechanism, a transfer mechanism, a winding mechanism and an operation panel and further comprises a secondary wire pressing mechanism. Compared with a traditional manual winding technology, the full-automatic winding machine has the advantages that efficiency is higher and quality is greatly improved. Compared with an existing automatic winding machine, the full-automatic inductance winding machine has the advantages that one cycle of the full-automatic inductance winding machine lasts for 7 seconds to 8 seconds, five products can be machined in one cycle, and therefore efficiency is not lower than that of a Rite winding machine; meanwhile the structure is simple, operation and maintenance are easy, manufacturing cost is 1/3 that of the Rite winding machine, and therefore more cost can be reduced; cut wire residues are shorter, 1/10 of copper wires are reduced compared with products with the same yield, it is estimated that ten thousand yuan of the copper wires can be reduced every year, the wire residues are firstly cut and then pressed, and therefore the treatment effect of the wire residues is better.

Description

[0001] technical field [0002] The invention relates to processing equipment for electronic components, in particular to a fully automatic inductance winding machine and a winding method for realizing winding of electronic components such as resistors, capacitors and inductors. Background technique [0003] Most of the existing winding methods are a simple single-axis winding machine operated manually by one person. The operation process is as follows: the first step, manual loading; the second step, manual external wire hanging; the third step, machine winding; the third step The fourth step is manual cutting; the fifth step is manual blanking. This kind of process has low efficiency, unstable quality, large waste of copper wires, and uneven wiring affects the appearance. [0004] The existing single-axis winding machine is inefficient and wastes a lot of human resources. In the era of rapid economic development and advanced mechanical automation, this manual operat...

AI Technical Summary

Problems solved by technology

This kind of process has low efficiency, unstable quality, large waste of copper wires, and uneven wiring affects the appearance

[0004] The existing single-axis winding machine is inefficient and wastes a lot of human resources. In the era of rapid economic development and advanced mechanical automation, this manual operation method is increasingly unable to meet the needs of production and will be rejected. disuse

[0005] In addition, a few existing factories are also using fully automatic winding machines made in Japan, but the working principle of this kind of machine is complicated, the cost is high, and there is a lot of waste of wire during winding, so many manufacturers cannot afford it.

Moreover, the applicable wire diameter of this equipment can only be 0.2-0.3mm, so it cannot be widely used.

At the same time, this kind of equipment does not carry out the thread end processing step, resulting in unstable thread ends after winding and easy to loosen

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