Unlock instant, AI-driven research and patent intelligence for your innovation.

Preparation method of polyphenylene sulfide non-woven fabric compound filter material

A technology of polyphenylene sulfide and composite filter material, applied in separation methods, chemical instruments and methods, filtration and separation, etc., can solve the problems of insufficient filtration accuracy of PM2.5 fine particles, stress relaxation of PPS fibers, insufficient high temperature thermal stability of products, etc. problems, to achieve the effect of easy cleaning of dust on the surface, good thermal stability at high temperature, and no deformation life

Active Publication Date: 2015-06-24
WUHAN TEXTILE UNIV +1
View PDF10 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the nonwoven fabric and its composite products of this invention are still based on the spunbond method, and the fibers are relatively thick, and the filtration accuracy of tiny particles such as PM2.5 is not enough. In addition, when the product is used at high temperature, the PPS fiber will undergo stress relaxation, resulting in Insufficient thermal stability of the product at high temperature
[0005] It can be seen that in the existing technology, there is no PPS non-woven fabric with high filter material strength, good high temperature thermal stability, high air permeability, smooth surface, easy to clean dust, and high filtration accuracy for PM2.5 fine particles. Therefore, in the face of the increasingly serious atmospheric haze problem caused by industrial development, it is urgent to develop a PPS non-woven composite filter with good performance, simple and energy-saving preparation method, and ultra-high filtration efficiency for PM2.5 tiny particles. material

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0029] A method for preparing a polyphenylene sulfide composite filter material, comprising a polyphenylene sulfide short fiber web and a polyphenylene sulfide melt-blown fiber web, passing an array method on one or both surfaces of the polyphenylene sulfide short fiber web One or several layers of polyphenylene sulfide meltblown fiber nets are composited by embedding method, and the composite filter material is heat-set by using the temperature programming process, and finally the surface of the filter material is polished to obtain a smooth surface, good air permeability and filter PM2 .5 Polyphenylene sulfide composite filter material with 99% fine particles.

[0030] The preparation method comprises the following steps:

[0031] ① Polyphenylene sulfide staple fiber web laying

[0032] After opening and carding the short polyphenylene sulfide fibers, they are laid on a web lapper;

[0033] Wherein, the fiber diameter of the polyphenylene sulfide staple fiber web ...

Embodiment 1

[0049] ① Polyphenylene sulfide staple fiber web laying

[0050] After opening and carding the short polyphenylene sulfide fibers, they are laid on a web lapper;

[0051] Wherein, the fiber diameter of the polyphenylene sulfide staple fiber web is 12um, the fiber length is 38mm, and the grammage of the polyphenylene sulfide staple fiber web is 150g / m 2 .

[0052] ② Polyphenylene sulfide melt-blown fiber web forming

[0053] The polyphenylene sulfide resin is sprayed out through a melt-blown device to form a fiber web;

[0054] Wherein, the fiber diameter of the polyphenylene sulfide melt-blown fiber web is 0.8um, and the grammage of the polyphenylene sulfide melt-blown fiber web is 50g / m 2 .

[0055] ③ Composite processing

[0056] The polyphenylene sulfide melt-blown fiber web prepared by ② is laid on one surface of the polyphenylene sulfide staple fiber web prepared by ①, and the melt-blown fiber web is laminated by array needle punching or spunlace equipment. Embedded ...

Embodiment 2

[0066] ① Polyphenylene sulfide staple fiber web laying

[0067] After opening and carding the short polyphenylene sulfide fibers, they are laid on a web lapper;

[0068] Wherein, the fiber diameter of the polyphenylene sulfide staple fiber web is 30um, the fiber length is 55mm, and the grammage of the polyphenylene sulfide staple fiber web is 480g / m 2 .

[0069] ② Polyphenylene sulfide melt-blown fiber web forming

[0070] The polyphenylene sulfide resin is sprayed out through a melt-blown device to form a fiber web;

[0071] Wherein, the fiber diameter of the polyphenylene sulfide melt-blown fiber web is 6um, and the grammage of the polyphenylene sulfide melt-blown fiber web is 230g / m 2 .

[0072] ③ Composite processing

[0073] The polyphenylene sulfide melt-blown fiber web prepared by ② is laid on one surface of the polyphenylene sulfide staple fiber web prepared by ①, and the melt-blown fiber web is laminated by array needle punching or spunlace equipment. Embedded i...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
lengthaaaaaaaaaa
Basis weightaaaaaaaaaa
Basis weightaaaaaaaaaa
Login to View More

Abstract

The invention relates to a preparation method of a polyphenylene sulfide non-woven fabric compound filter material, particularly to a compound technology and after treatment technology of polyphenylene sulfide fiber reticular layer, and aims to overcome the defects of a product in the prior art to solve the problem that the conventional regular polyphenylene sulfide non-woven fabric compound filter material is low in filtering efficiency of tiny particulate matters. A polyphenylene sulfide fiber net formed through melt-blown and a polyphenylene sulfide short-staple net are compounded through the embedded array method to obtain the compound filter material, then, the temperature programming technology is adopted to perform heat setting on the compound filter material, and finally calendaring processing is performed on the surface of the compound filter material. Compared with the conventional polyphenylene sulfide needle-punched, spunlace or spunbond non-woven fabric filter material, the polyphenylene sulfide non-woven fabric compound filter material contains a firmly combined melt-blown superfine fiber layer, keeps excellent air penetrability, remarkably improves the filtration rate to tiny particulate matters, and is simple, convenient and energy-saving in preparation method.

Description

technical field [0001] The invention relates to a preparation method of polyphenylene sulfide non-woven composite filter material, in particular to the process and technology of polyphenylene sulfide fiber web layer compounding, heat setting and surface polishing. Background technique [0002] Polyphenylene Sulfide (PPS) fiber is a new type of high-performance synthetic fiber, which has excellent thermal stability, chemical corrosion resistance, flame retardancy and other physical and chemical properties, and can work at higher temperatures and extremely harsh conditions. Long-term use in the environment, mainly used for thermal filter materials. In recent years, with the rapid development of industry, industrial pollution has become increasingly serious, which has endangered the natural environment and people's health. At present, the smog weather in most cities continues to be active, the concentration of suspended particulate matter in the atmosphere remains high, and th...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B01D39/16B32B27/08B32B27/12B32B37/06
Inventor 王罗新王娟陆宏王桦陈少华吴静
Owner WUHAN TEXTILE UNIV