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Ultra-high molecular weight polyethylene composite formwork and manufacturing method and device thereof

An ultra-high molecular weight, polyethylene board technology, applied in the fields of formwork/template components, chemical instruments and methods, and on-site preparation of building components, can solve the inevitable incompatibility interface between foamed materials and non-foamed materials , The reinforcement effect of chopped glass fiber is far less than the reinforcement effect of fiber mesh, and the improvement of template strength is not enough, so as to achieve the effect of high resistance to environmental stress cracking, high compressive strength, good bonding fastness, and easy demoulding.

Inactive Publication Date: 2014-08-06
SHANDONG UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] From the perspective of the main material of the reinforced plastic building formwork, the plastic building formwork can be further divided into foaming material, non-foaming material and composite formwork composed of foaming material and non-foaming material. Chinese patent 201220172406.4 discloses a A glass fiber reinforced foamed building formwork, which is composed of two layers of glass fiber reinforced thermoplastic composite plastic surface layer and a foamed plastic core layer placed between the surface layers, which can overcome the mold rigidity of pure foam material to a certain extent Low, pure non-foaming material mold has low toughness, but its manufacturing process is complicated, and the incompatible interface between foaming material and non-foaming material is inevitable, making the composite mold prone to interfacial peeling
[0004] Chinese patent 201110000869.2 discloses a continuous fiber plastic-coated tape composite reinforced building formwork. The formwork uses a wooden oriented structural board as the core layer, and the two sides are symmetrically laid out and fixed with a layer of polymer adhesive film and 2-4 layers. Continuous fiber plastic-coated strips, forming a multi-layer composite continuous fiber plastic-coated strip composite reinforced building formwork with a sandwich structure has excellent mechanical properties, waterproof and moisture-proof, and many times of use. However, the strength of the formwork needs to be improved, and the processing technology complex
[0005] Chinese patent 201010619052.9 discloses a method of improving performance by adding chopped glass fiber and toughening agent to polyolefin resin. Since the reinforcing effect of chopped glass fiber is far less than that of fiber mesh, the strength of the template is not improved enough

Method used

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  • Ultra-high molecular weight polyethylene composite formwork and manufacturing method and device thereof
  • Ultra-high molecular weight polyethylene composite formwork and manufacturing method and device thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] The ultra-high molecular weight polyethylene raw material is extruded through the extruder, and the temperature of each zone of the first extruder is set at 100°C, 160°C, 200°C, 230°C, the die temperature is set at 230°C, and the speed of the main engine is 400r / min;

[0052] The raw materials are plasticized and extruded into the plate mold to obtain an ultra-high molecular weight polyethylene plate with a wall thickness of 3 mm. The ultra-high molecular weight polyethylene plate is cooled and shaped, and cut to length to obtain a plate with a length of 180 mm and a width of 90 mm. The cut plate enters the composite mold through the guide roller. The pressure of the composite mold is 14MPa, the temperature is 230°C, and the composite time is 30min. The glass fiber composite tape is interlaced between two layers of ultra-high molecular weight polyethylene sheets, and the stagger angle is 90°;

[0053] At this time, the inner and outer layers of polyethylene and the polye...

Embodiment 2

[0055] The ultra-high molecular weight polyethylene raw material is extruded through the extruder. The temperature of each zone of the first extruder is set at 100°C, 160°C, 200°C, and 230°C, the die temperature is set at 230°C, and the speed of the main engine is 300r / min;

[0056] The raw materials are plasticized and extruded into the plate mold to obtain an ultra-high molecular weight polyethylene plate with a wall thickness of 4mm. The ultra-high molecular weight polyethylene plate is cooled and shaped, and cut to length to obtain a plate with a length of 200mm and a width of 90mm. The cut plate enters the composite mold through the guide roller. The pressure of the composite mold is 16MPa, the temperature is 230°C, and the composite time is 30min. The glass fiber composite tape is interlaced between two layers of ultra-high molecular weight polyethylene sheets, and the stagger angle is 90°.

[0057] At this time, the inner and outer layers of polyethylene and the polyethy...

Embodiment 3

[0059] The ultra-high molecular weight polyethylene raw material is extruded through the extruder, and the temperature of each zone of the first extruder is set at 100°C, 160°C, 200°C, 230°C, the die temperature is set at 230°C, and the speed of the main engine is 200r / min;

[0060] The raw materials are plasticized and extruded into the plate mold to obtain an ultra-high molecular weight polyethylene plate with a wall thickness of 5 mm. The ultra-high molecular weight polyethylene plate is cooled and shaped, and cut to length to obtain a plate with a length of 180 mm and a width of 100 mm. The cut plate enters the composite mold through the guide roller. The pressure of the composite mold is 16MPa, the temperature is 230°C, and the composite time is 30min. The glass fiber composite tape is interlaced between two layers of ultra-high molecular weight polyethylene sheets, and the stagger angle is 90°.

[0061] At this time, the inner and outer layers of polyethylene and the poly...

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Abstract

The invention discloses an ultra-high molecular weight polyethylene composite formwork and a manufacturing method and device of the ultra-high molecular weight polyethylene composite formwork. The ultra-high molecular weight polyethylene composite formwork is of a composite layer structure, and a composite layer sequentially comprises an ultra-high molecular weight polyethylene plate, a glass fiber reinforcement composite belt and an ultra-high molecular weight polyethylene plate from bottom to top. The composite formwork is characterized in that the ultra-high molecular weight polyethylene plates are 3 mm-6 mm thick, the glass fiber reinforcement composite belt can bear the tension of 2500 N-20000 N, and the composite plates are heated to be composited. The composite formwork has the advantages that the ultra-high molecular weight polyethylene composite formwork completely reserves the performance, of being excellent in abrasion resistance, high in impact resistance, fatigue resistance, low-temperature toughness and corrosion resistance, free of scale formation, free of toxicant and environmentally friendly and achieving self-lubrication, of the ultra-high molecular weight polyethylene plates. The manufacturing method includes the steps of melt extrusion of ultra-high molecular weight polyethylene and heating, compositing and forming of the glass fiber reinforcement composite belt and the ultra-high molecular weight polyethylene plates. The ultra-high molecular weight polyethylene composite formwork can be applied to the field of construction formworks.

Description

technical field [0001] The invention relates to the field of building construction formwork, in particular to an ultra-high molecular weight polyethylene composite formwork and a preparation method and equipment thereof. Background technique [0002] Most of the structural templates used in traditional construction and other fields are made of wood, bamboo, steel, plastic building templates, and composite building templates made of the above-mentioned building templates. Wooden and bamboo building formwork is light in weight and wide in width, but its relative strength is low, it is used less frequently, it is not waterproof and moisture-proof, it is easy to mildew and rot, and it consumes resources; although steel building panels are strong and used many times, they are expensive and expensive. Easy to rust, heavy, difficult to transport, and easy to bond with concrete during use and difficult to demould; plastic building formwork has the advantages of low cost, light weigh...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04G9/05B29B11/10B29C70/42B32B27/04B32B27/08B32B27/30B32B27/34
Inventor 王大鹏李昀
Owner SHANDONG UNIV OF SCI & TECH
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