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Method for preparing starch by soaking corn with desulfurized water in power plant

A technology for soaking corn and desulfurizing water is applied in the field of biological fermentation to achieve the effects of saving raw materials, not producing secondary pollution, and reducing production costs

Active Publication Date: 2016-01-06
LINGHUA GROUP INCORPORATED COMPANY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After inquiry, in the wet preparation process of corn starch, there is no report on the method of using desulfurized water in power plants instead of sulfurous acid water to soak corn to prepare starch

Method used

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  • Method for preparing starch by soaking corn with desulfurized water in power plant

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] Example 1: Such as figure 1 Shown, the method that the desulfurized water of power plant is used for soaking corn to prepare starch, specifically comprises steps as follows:

[0030] (1) Corn purification: The corn is purified to remove impurities such as dust, corn coats, metals and some rotten particles carried in the raw corn;

[0031] (2) Soaking: Soak in the countercurrent way of desulfurized water from the power plant, dilute the desulfurized water of the power plant to a concentration of 0.1%, soak at a temperature of 50°C, and soak for 68 hours, and use process water as the dilution water for the desulfurized water of the power plant;

[0032] (3) Crushing and germ separation: the soaked corn is crushed by a convex tooth mill, and then the germ is separated by a germ separator, squeezed and dried by airflow to obtain dried germ;

[0033] (4) Fine grinding, separation of corn husks and protein: The corn husks separated from the germ are ground to obtain corn s...

Embodiment 2

[0037] Example 2: The method steps of using desulfurized water in power plant to soak corn to prepare starch figure 1 , but the difference from Example 1 is that the desulfurization water concentration of the power plant is 0.2%, the soaking temperature in step (2) is 52°C, the soaking time is 69 hours, and the moisture after soaking the corn reaches 46%, as described in step (3). The feed inlet pressure of the germ separator is 0.8MPa. The pressure of the curved sieve in step (4) is 0.4MPa, the water content of the wet yellow powder after vacuum suction filtration in step (4) is 10%, and the Baume degree of the finished starch milk obtained in step (5) is 22°Be'.

[0038] Starch was prepared by the method described in Example 2, and 10 batches of production tests were continuously carried out in the starch workshop of Linghua Group. The average corn consumption was 391.2t, the average starch production was 270.9t, and the average flour yield was 69.25%. Compared with the p...

Embodiment 3

[0039] Example 3: The method steps of using desulfurized water in power plant to soak corn to prepare starch figure 1 , but the difference from Example 1 is that the desulfurization water concentration of the power plant is 0.15%, the soaking temperature in step (2) is 54°C, the soaking time is 71 hours, and the moisture after soaking the corn reaches 43%, as described in step (3). The feed inlet pressure of the germ separator is 0.5MPa. The pressure of the curved sieve in step (4) is 0.35MPa, the water content of the wet yellow powder after vacuum suction filtration in step (4) is 9%, and the Baume degree of the finished starch milk obtained in step (5) is 20 ° Be'.

[0040] Starch was prepared by the method described in Example 3, and 10 batches of production tests were continuously carried out in the starch workshop of Linghua Group. The average corn consumption was 389.5t, the average starch production was 269.5t, and the average flour extraction rate was 69.19%. Compared...

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Abstract

The invention discloses a method for producing cornstarch by using desulfurized water from a power plant, belonging to the technical field of biological fermentation. The desulfurized water from a power plant is used instead of sulfurous acid water to soak corn to prepare starch. The process technology is convenient to operate and easy to implement. Compared with the prior art, the beneficial effect is that the invention does not change the production process of cornstarch, but only adjusts the ratio of desulfurization water in the power plant to replace sulfurous acid water to produce cornstarch. After being implemented in production, the quality of cornstarch and the extraction rate of starch can also be guaranteed. The invention can not only save the raw material sulfur dioxide, but also avoid the environmental pollution caused when the ratio of liquid sulfur dioxide and water is adjusted. At the same time, it also increases the added value of the desulfurized water of the power plant and reduces the discharge of sewage.

Description

technical field [0001] The invention belongs to the technical field of biological fermentation. Specifically, it relates to a method in which desulfurized water in a power plant replaces sulfurous acid water and is used for soaking corn to prepare starch. Background technique [0002] During the wet preparation of cornstarch, corn is soaked in sulfurous water. Sulfurous acid soaking has the following important functions: 1. Soften corn grains; 2. Leach soluble substances; 3. Destroy the network structure of protein and separate starch and protein; 4. Prevent bacterial contamination and growth of spoilage organisms; 5. It has the effect of bleaching, can inhibit the reaction of oxidase, and prevent the discoloration of starch. So sulfurous acid plays an important role, it not only affects the extraction rate of starch but also affects the extraction effect of protein. [0003] The use of ammonia desulfurization in the process of thermal power generation will produce a larg...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08B30/04
Inventor 杨玉岭岳希金满德恩程美科郭脉海李国良殷慧慧
Owner LINGHUA GROUP INCORPORATED COMPANY