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Method for manufacturing cutter shafts of longitudinally-shearing disc scissors

A manufacturing method and disc technology, which are applied in the manufacturing field of slitting disc scissors shafts, can solve the problems that the measurement accuracy cannot meet the requirements, are not suitable for on-site measurement, and the accuracy cannot meet the requirements.

Active Publication Date: 2014-09-03
CHINA NAT HEAVY MACHINERY RES INSTCO
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  • Summary
  • Abstract
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  • Claims
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AI Technical Summary

Problems solved by technology

For diameter tolerance, the accuracy of measuring instruments such as conventional vernier calipers and micrometers cannot meet the requirements; the measurement accuracy of three-coordinate measuring instruments that comprehensively apply advanced technologies such as optics, electronic technology, and computer technology can neither meet the requirements nor be suitable. On-site measurement, that is to say, traditional measurement methods and measuring instruments using mechanical manufacturing cannot meet the requirements

Method used

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  • Method for manufacturing cutter shafts of longitudinally-shearing disc scissors

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Embodiment Construction

[0043]A method for manufacturing a slitting disk scissors shaft will be further described in detail below with reference to the accompanying drawings and embodiments.

[0044] Such as figure 1 The shown slitting disk scissors shaft is now produced according to the invention.

[0045] A method for manufacturing a slitting disk scissors shaft, comprising the following steps:

[0046] 1) Material selection, the knife shaft material is made of large alloy structural steel forgings; large alloy structural steel forgings are made of 38CrMoAl steel, and 38CrMoAl steel is 38CrMoAl hot-rolled round steel.

[0047] 2) Rough machining and heat treatment are carried out on the selected steel forgings, rough machining is carried out according to the drawing of the high-precision cutter shaft of the slitting disc shears, the allowance after rough machining is controlled at 4-5mm, and the circular runout ↑<0.8mm, during rough machining At the same time, heat treatment is carried out on the...

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Abstract

The invention provides a method for manufacturing cutter shafts of longitudinally-shearing disc scissors. The method includes the steps of material selection, rough machining, thermal treatment, center hole lapping, external circle accurate grinding, polishing and combination of a reasonable thermal treatment procedure (quenching and tempering, high-temperature tempering, low-temperature tempering and oil boiling), surface nitrogen treatment, a three-time center hole lapping and grinding technology (rough grinding, semi-accurate grinding, rounding, accurate grinding and fine grinding) and a grinding and polishing technology, so that the longitudinally-shearing disc scissors is in a high accuracy state in the process of production, a machining and manufacturing technical method without deformation and abrasion is conducted, through technological innovation of a measurement method and bold development of a measurement instrument in the manufacturing process, the high-accuracy cutter shafts of the longitudinally-shearing disc scissors are measured through a pneumatic measurement instrument according to the comparative measurement method, and the error of the two cutter shafts with the diameter absolute error within 0.002 mm is measured. By the adoption of the high-accuracy cutter shafts manufactured through the method and the technological process, key indexes such as the diameter tolerance and the roundness of the cutter shafts can reach and even exceed technical indexes of cutter shafts of import disc scissors.

Description

technical field [0001] The invention relates to a high-precision cutter shaft technological scheme and flow in steel rolling equipment, in particular to a manufacturing method of a slitting disc scissor shaft. Background technique [0002] The slitting disc shear is the core equipment of the finishing production line that cuts the wide strip longitudinally into multiple narrow strips through multiple pairs of disc shearing blades. No more than 0.002mm, the minimum lateral clearance of the cutting edge is 0.015mm. In the past 30 years and after liberation, the silicon steel factories built in New China have always relied on imports for the production of high-grade oriented silicon steel and non-oriented silicon steel. ) cannot be localized. [0003] The development direction of cold-rolled silicon steel is to develop towards ultra-wide (≥1200mm) and extremely thin (0.23-0.18mm), which determines the length of the working part of the cutter shaft; The tool of self-locking c...

Claims

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Application Information

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IPC IPC(8): B23P15/14
CPCB23P15/14
Inventor 景群平张勇安周德奇张康武
Owner CHINA NAT HEAVY MACHINERY RES INSTCO
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