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Phosphate flame-retardant PC/ABS (polycarbonate/acrylonitrile-butadiene-styrene) alloy and preparation method thereof

A technology of phosphate ester and ABS resin, applied in the field of phosphate ester flame retardant PC/ABS alloy and its preparation, can solve the problems of loss of mechanical properties such as impact strength, flexural strength and flexural modulus of PC/ABS alloy, and improve the mechanical properties , The effect of inhibiting the dripping of the melt and improving the flame retardant performance

Inactive Publication Date: 2014-09-03
SHANGHAI GENIUS ADVANCED MATERIAL (GRP) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the addition of phosphorus-based flame retardants will cause serious loss of mechanical properties such as impact strength, flexural strength, and flexural modulus of PC / ABS alloys.

Method used

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  • Phosphate flame-retardant PC/ABS (polycarbonate/acrylonitrile-butadiene-styrene) alloy and preparation method thereof
  • Phosphate flame-retardant PC/ABS (polycarbonate/acrylonitrile-butadiene-styrene) alloy and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] (1) Dry PC resin in an oven at 100°C for 10 hours, and dry ABS resin in an oven at 80°C for 8 hours, then take 55 parts of dried PC resin, 45 parts of ABS resin, and 10 parts of compatibilizer PE-g-MAH , 2 parts of toughening agent EVA, 20 parts of flame retardant RDP, 2 parts of inorganic filler 4A molecular sieve, 0.1 part of antioxidant 1010, 0.2 part of lubricant liquid paraffin and 0.2 part of anti-dripping agent polytetrafluoroethylene in a high-speed mixer Mix in medium for 3 minutes, mix well;

[0042] (2) Feed the mixture in step (1) through the feeding port of the twin-screw extruder, and then feed it into the screw of the extruder for melt extrusion and granulation. 245°C, 260°C in the third zone, 260°C in the fourth zone, 255°C in the fifth zone, and the temperature of the machine head is 250°C;

[0043] (3) Dry the above-mentioned pellets in an oven at 100°C for 6 hours, prepare standard specimens through an injection molding machine, and measure their phy...

Embodiment 2

[0045] (1) Dry PC resin in an oven at 110°C for 8 hours and ABS resin in an oven at 90°C for 6 hours, then take 60 parts of dried PC resin, 40 parts of ABS resin, and 8 parts of compatibilizer PP-g-MAH , 4 parts of toughening agent E-MA-GMA, 17 parts of flame retardant TPP, 4 parts of inorganic filler nano-silica, 0.2 part of antioxidant 168, 0.4 part of lubricant TAF and 0.4 part of anti-dripping agent PTFE Ethylene was mixed in a high-speed mixer for 4 minutes, and mixed evenly;

[0046] (2) Feed the mixture in step (1) through the feeding port of the twin-screw extruder, and then feed it into the screw of the extruder for melt extrusion and granulation. 245°C, 260°C in the third zone, 260°C in the fourth zone, 255°C in the fifth zone, and the temperature of the machine head is 250°C;

[0047] (3) Dry the above-mentioned pellets in an oven at 110°C for 8 hours, prepare standard specimens through an injection molding machine, and measure their physical properties. See Table ...

Embodiment 3

[0049] (1) Dry PC resin in an oven at 120°C for 6 hours and ABS resin in an oven at 100°C for 4 hours, then take 65 parts of dried PC resin, 35 parts of ABS resin, and 6 parts of compatibilizer ABS-g-MAH , 6 parts of toughening agent E-MA-GMA, 15 parts of flame retardant (the weight ratio of RDP and TPP is 1:1), 6 parts of inorganic filler nano-silica, 0.3 parts of antioxidant 1010, 0.6 Mix 1 part of lubricant RH-313C and 0.6 part of anti-dripping agent polytetrafluoroethylene in a high-speed mixer for 5 minutes, and mix well;

[0050](2) Feed the mixture in step (1) through the feeding port of the twin-screw extruder, and then feed it into the screw of the extruder for melt extrusion and granulation. 245°C, 260°C in the third zone, 260°C in the fourth zone, 255°C in the fifth zone, and the temperature of the machine head is 250°C;

[0051] (3) Dry the above-mentioned pellets in an oven at 120°C for 6 hours, prepare standard specimens through an injection molding machine, and...

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Abstract

The invention belongs to the technical field of high-polymer alloy materials, and relates to a phosphate flame-retardant PC / ABS (polycarbonate / acrylonitrile-butadiene-styrene) alloy and a preparation method thereof. The alloy material is prepared from the following components in parts by weight: 55-75 parts of PC resin, 25-45 parts of ABS resin, 2-10 parts of compatilizer, 2-10 parts of toughening agent, 10-20 parts of flame retardant, 2-10 parts of inorganic filler, 0.1-0.5 part of antioxidant, 0.2-1.0 part of lubricant and 0.2-1.0 part of anti-dripping agent. The compatilizer, toughening agent and inorganic filler are utilized to enhance the interfacial binding force between the PC resin and ABS resin and the mechanical properties of the PC / ABS alloy. Besides, the nano silicon dioxide and other inorganic fillers added into the PC / ABS alloy can effectively perform the synergic flame-retardant function; and the anti-dripping agent in the formula can effectively inhibit the melt from dripping in the alloy material combustion process, thereby enhancing the flame retardancy of the material.

Description

technical field [0001] The invention belongs to the technical field of polymer alloy materials, and relates to a phosphate ester flame-retardant PC / ABS alloy and a preparation method thereof. Background technique [0002] Since the successful development of PC / ABS alloy by Borg Warner Company of the United States in 1963, it has rapidly become popular in the world. In 2003, the world's total alloy production exceeded 700,000 tons. In the past five years, the output of PC / ABS alloy has been growing at a rate of about 10% every year. The growth rate ranks in the forefront in the field of plastics. It has become the largest commercial polymer alloy in the world and is widely used in the automotive industry. , household appliances and office equipment and other fields. In order to meet the fire safety requirements in the application field, PC / ABS alloy must have good flame retardancy. [0003] At present, the flame retardants used for PC / ABS alloys mainly include brominated f...

Claims

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Application Information

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IPC IPC(8): C08L69/00C08L55/02C08L51/00C08L51/06C08L51/04C08L23/08C08L27/18C08K13/02C08K5/523C08K3/34C08K3/36
Inventor 杨桂生刘明昌
Owner SHANGHAI GENIUS ADVANCED MATERIAL (GRP) CO LTD
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