An active top tooling

A tooling and cutting-edge technology, applied in the direction of fine working devices, working accessories, manufacturing tools, etc., can solve the problems of poor carrying capacity of ordinary heavy-duty tops, short service cycles, high rework rate, etc., to achieve superior machining accuracy and carrying capacity, The effect of preventing water and garbage from entering the interior and prolonging the service life

Active Publication Date: 2016-02-10
江苏美科太阳能科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] During the cutting process, the guide wheel can bury the steel wire part of the wire mesh and prevent it from slipping. The wire jumper plays a better role in stability and guidance. Therefore, in the slotting process of the guide wheel, the processing accuracy of the guide wheel is higher. , and the length of a single piece of guide wheel exceeds 1000MM, the weight reaches 500KG, the bearing capacity is large, the bearing capacity of ordinary heavy-duty tops is poor, the service life is short, the accuracy is poor, the rework rate is high, the production cost is high, and secondary clamping is required, and the labor intensity is high. , is not conducive to the actual production operation

Method used

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  • An active top tooling
  • An active top tooling
  • An active top tooling

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0020] Such as Figure 1-6 The movable top tooling shown includes: top sleeve 1, top shaft core 2, end cover 3, thrust bearing 4, No. 1 deep groove ball bearing 5, No. 2 deep groove ball bearing 6, No. 3 deep groove ball bearing 7 , Skeleton oil seal 8, bearing end cover 9, waterproof sleeve 10;

[0021] The model of the top shaft core 2 is Mohs No. 5#; the top sleeve 1 and the top shaft core 2 are made of 40Cr standard steel.

[0022] Tail end cover 3, bearing end cover 9, waterproof cover 10 are the steel products of No. 45 standards.

[0023] Such as Figure 6 As shown, the tail end cap 3 is a hollow circular pie shape, with a diameter of 71mm and a thickness of 9mm;

[0024] Such as Figure 5 As shown, the bearing end cover 9 has a thickness of 16 mm and a diameter of 102 mm, and its hollow ring includes two rings with diameters of 51 mm and 70 mm respectively.

[0025] Such as Figure 4 As shown, the inner circle of the waterproof cover 10 is provided with two 4mm w...

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Abstract

The invention relates to a novel movable centring tool for guide wheel slotting. The movable centring tool is specially designed for the guide wheel slotting in the photovoltaic industry and can bear guide wheels with the length larger than 1000mm and smaller than 1500mm and the weight smaller than or equal to 500kg, the axial centring force can reach 900 Kgf (kilogram-force), and the spherical jitter value, measured through a micrometer gauge after assembling, is smaller than 0.007mm. The movable centring tool is accurate in centralized positioning, convenient to operate, low in labor intensity and capable of completing clamping of a workpiece at one step; a framework oil seal arranged inside the movable centring tool can prevent water and dust; a water shield integrated with the outer circle of a tailstock taper hole is designed externally, so that water and garbage can be more effectively prevented from entering transmission parts.

Description

technical field [0001] The invention relates to a movable top tool for slotting a guide wheel. Background technique [0002] With the increase of human demand for energy, solar energy has become a new energy source in front of people, and the silicon wafer cutting technology of solar cells mostly adopts the more advanced multi-wire cutting technology in the world at present. The high-speed reciprocating motion brings the abrasive into the processing area to grind the workpiece. During the cutting process, the steel wire is guided and reversed by the guide wheel to form a wire mesh on the wire roller, and the ingot passes through the wire mesh at a slow speed. , which can be cut into pieces. [0003] During the cutting process, the guide wheel can bury the steel wire part of the wire mesh and prevent it from slipping. The wire jumper plays a better role in stability and guidance. Therefore, in the slotting process of the guide wheel, the processing accuracy of the guide whee...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28D5/04B28D7/00
Inventor 祝瑞福陆继波蔡惠平王禄宝
Owner 江苏美科太阳能科技股份有限公司
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