Method for producing cast iron by adopting electric furnace blowing smelting and purification

An electric furnace and cast iron technology, applied in the field of iron and steel smelting, can solve the problems of ineffective removal of gas and inclusions

Inactive Publication Date: 2014-11-26
襄阳康捷飞龙机械制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It is also impossible to effectively remove the gas and inclusions produced by the use of cast iron in the remelting process, improve the grade of cast iron and reduce the amount of precious metals added

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] Example 1: Alkaline three-phase electric arc furnace oxidation smelting process

[0035] Low-quality iron-containing raw materials + high melting point alloys → electric arc furnace for basic smelting → refining furnace + (vacuumizing) + iron carbide or graphitization → high-grade castings.

[0036] The arc temperature of smelting electric arc furnace is as high as 3000-6000℃, which makes it easier to decompose elements with high melting point. The electrode directly heats the slag, and the slag temperature is high. It needs a higher oxidation atmosphere than the acid furnace, spontaneously ignites to form a large amount of CO gas, and has a strong ability to remove impurities in iron-containing raw materials. It is more suitable for the use of low-quality iron-containing raw materials and auxiliary materials to produce various cast irons and reduce raw material costs.

[0037] Furnace repair

[0038] After each batch of molten steel is smelted, the furnace lining i...

Embodiment 2

[0078] Embodiment 2: acid electric arc furnace oxidation smelting process

[0079] Acidic electric furnaces include acidic electric arc furnaces, acidic induction furnaces and other electric furnaces. The furnace lining is acidic, the heat preservation effect of the furnace body is better than that of alkaline, the melting cycle is short, and the inclusions and gases in the acidic electric furnace are less. Sexually small. Acid electric arc furnaces generally do not dephosphorize and desulfurize, but they can be removed in a small amount in the slag washing process and refining furnace. The overall impurity removal ability is not as good as that of alkaline electric arc furnaces, but it can reduce energy consumption and improve Yield, shorten smelting cycle. If it is necessary to produce high-grade cast iron, it is necessary to control the impurities in the raw materials, especially the content of P.

[0080] Furnace repair

[0081] After each batch of molten steel is s...

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Abstract

A method for producing cast iron by adopting electric furnace blowing smelting and purification comprises the following steps: 1, adding an iron-containing raw material and auxiliary materials into a furnace in a charging proportioning stage; 2, heating and making oxidizing slag in a preliminary melting stage; 3, blowing gas to the above obtained melt and making the oxidizing slag in an oxygen blowing heating oxidation stage; 4, blowing the gas to the melt and making reducing slag in a blowing purification and reduction stage; and 5, carbonizing iron or graphitizing. O2 is blown to provide oxidizing atmosphere and is used for oxidizing impurities, a large amount of impurities are carried by the upward floatation of a CO gas in the oxidation and reduction process, and N2, CO2 and Ar blown in the invention are used to eliminate harmful gases and the impurities carried by the upward floatation. Various iron and steel scraps are effectively decomposed through a redox chemical reaction and various high temperature stirring, blowing purification and evacuation modes in order to eliminate various impurities in the iron-containing raw material and the auxiliary materials and impurities generated in the production, eliminate the harms of low melting point elements, high melting point elements, nonmetal inclusions and gases and enlarge the application range of the cast iron raw materials.

Description

technical field [0001] The invention relates to the iron and steel smelting industry, and specifically belongs to the category of producing cast iron through a smelting purification process. Background technique [0002] The basic status of the steelmaking and iron casting industries: developed countries such as Europe and the United States mainly use scrap iron and steel as raw materials to produce steel through the oxidation and reduction process of the gas blowing electric arc furnace, accounting for about 90% of their total steel production in recent years. In 2002, 2005, and 2011, China's crude steel output was about 180, 350, and 700 million tons respectively, accounting for about 45% of the world's total in 2011, mainly using iron ore as raw material through oxidation and reduction of blast furnaces and gas blowing smelting converters The production of steel products by technology, mainly using electric arc furnaces to produce special steel, accounts for only about 10...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C1/08C22C33/08C21C7/072
CPCY02P10/20
Inventor 徐忠民卢峰陆文华万仁芳
Owner 襄阳康捷飞龙机械制造有限公司
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