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A method for manufacturing a hollow insulation riser with a partition

A technology for thermal insulation risers and production methods, which is applied in the field of special steel casting, can solve problems such as difficulty in production and production, and achieve the effects of reducing heat conduction efficiency, improving thermal insulation performance, and good integrity

Active Publication Date: 2016-05-25
ANSHAN CITY TIANHUA INSULATION PROD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Because of the particularity of the structure of the hollow thermal insulation riser with partitions, the production of the hollow thermal insulation riser is different from the traditional riser consisting of a single refractory material, and there are certain difficulties in the production process.

Method used

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  • A method for manufacturing a hollow insulation riser with a partition
  • A method for manufacturing a hollow insulation riser with a partition
  • A method for manufacturing a hollow insulation riser with a partition

Examples

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Embodiment 1

[0044] [Example 1] The manufacturing process of a hollow insulation riser with a partition is as follows:

[0045] Make working layer 5 material; Composite binder, organic fiber, Al 2 o 3 Sintering agent and mullite are added to the sand mill in the following parts by weight, 5 parts of composite binder; 6 parts of organic fiber; Al 2 o 3 5 parts of sintering agent; 84 parts of mullite; the order of addition is: first add sintering agent, composite binder and mullite, pre-mix for 10 minutes, then add organic fiber and stir for 15 minutes;

[0046] Make the insulation layer 3 material: add composite binder, organic fiber, clay clinker and floating beads to the sand mill in the following parts by weight, 8 parts of composite binder; 12 parts of organic fiber; 77 parts of clay clinker; 3 parts of floating beads parts; the order of addition is: first add composite binder, clay clinker and floating beads, pre-mix for 10 minutes, then add organic fiber and stir for 15 minutes;

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Abstract

The invention relates to a production method of a hollow heat preserving feeder head with a separation plate. The method comprises the following steps: (1) producing a work layer material; (2) producing a heat-preserving layer material; (3) molding the feeder head; and (4) drying. Compared with the prior art, the production method has the beneficial effects (1) the working layer and the heat preserving layer are made of different raw materials, the working layer is resistant to washout of high-temperature liquid steel and resistant to erosion, and the heat preserving layer has a cold retardant and heat preserving effect; the strength of the working layer and the strength of the heat preserving layer are higher under the same thickness, and the high temperature resistance is better; (2) the heat conduction efficiency can be remarkably reduced by adopting the separation plate, and the heat preserving performance of the side wall of the heat preserving feeder head can be greatly improved; (3) multiple layers of independent and completely-closed hollow chambers are produced by adopting a mold and a solid gasification module, so that the sealing performance and completeness are good, and the heat insulation, heat preserving and high temperature resisting performance requirements of the feeder head can be met; (4) parts on two sides of the separation plate are respectively provided with a lengthened structure, so that the displacement in the compounding process can be prevented, and the separation plate is more firmly connected with a composite heat insulation layer; (5) the process flow is simple, and the operation is easy.

Description

technical field [0001] The invention relates to the technical field of special steel casting, in particular to a method for manufacturing a hollow insulation riser with a partition. Background technique [0002] The riser made of low thermal conductivity material is called thermal insulation riser. Compared with ordinary risers, the metal liquid in the thermal insulation riser has a longer solidification time and better feeding effect. At the same time, the thermal insulation riser has the advantages of good thermal insulation performance, high refractoriness, small shrinkage of reburning line, convenient use, no environmental pollution, and easy promotion. , Widely used in the production of various grades of cast steel, cast iron and non-ferrous alloy castings. [0003] The invention relates to a manufacturing method of a hollow thermal riser with partitions, which is a new type of riser device, which is composed of a composite heat insulation layer, a hollow air chamber a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C9/08
CPCB22C9/088
Inventor 张瑞天韩忠宝彭兢王德深沈明刚
Owner ANSHAN CITY TIANHUA INSULATION PROD
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