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Welding with trailing peening stress eliminating method of large nuclear power steel structure

A steel structure and stress relief technology, applied in welding equipment, welding equipment, auxiliary welding equipment, etc., can solve the problems of many safety hazards, long processing time, and affecting the service of steel structures, so as to improve the bearing capacity of weld seams and improve welding efficiency. The efficiency and the effect of reducing residual stress

Inactive Publication Date: 2015-01-21
TAISHAN NUCLEAR POWER JOINT VENTURE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the welding process of large-scale steel structures, the residual stress in the weld will lead to poor bearing capacity of the steel structure, easily lead to quality incidents, and affect the service of the steel structure
In order to release the residual stress in the weld, the existing technology adopts heat treatment method, vibration aging method or ultrasonic impact method to eliminate the residual stress of the weldment. For problems such as long processing time, it can have a better effect on small weldments. For thick plate welds that require multi-layer and multi-pass welding, it is difficult to eliminate residual stress; especially in large steel such as conventional islands. In the case of structural installation and welding, the working surface at high altitude is narrow, the bulky and heavy equipment cannot reach the working surface at high altitude, and the long-term multi-process stress relief process is likely to cause safety accidents, etc., all of which lead to the time-consuming and laborious elimination of residual stress in the existing technology , There are many safety hazards, and the effect of stress relief is not obvious

Method used

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  • Welding with trailing peening stress eliminating method of large nuclear power steel structure
  • Welding with trailing peening stress eliminating method of large nuclear power steel structure
  • Welding with trailing peening stress eliminating method of large nuclear power steel structure

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Please refer to figure 1 , for the large-scale steel structure welding of nuclear power conventional islands, the present invention provides a kind of stress-relief method for large-scale nuclear power steel structure with welding hammering:

[0027] S101. Preheating the large steel structure weldments of nuclear power plants before welding;

[0028] The base material used in the nuclear power conventional island plant structure is Q345B steel with a thickness of 40mm, and the CHW-50C6 welding wire with a diameter of 1.2mm is used as the filler material for welding.

[0029] Before welding, the steel weldment is preheated by a flame gun. The preheating temperature is in the range of 100°C to 250°C. Good preheating can improve welding efficiency and welding effect. At the same time, the temperature of the weldment is monitored by an infrared thermometer.

[0030] S102, performing multi-layer welding on large nuclear power steel structure weldments;

[0031] The welder...

Embodiment 2

[0039] Please refer to figure 2 , this embodiment limits the hammering temperature of the wind shovel on the basis of the first embodiment.

[0040] S201, performing pre-welding preheating on the large steel structure weldments of nuclear power plants;

[0041] S202, performing multi-layer welding on large nuclear power steel structure weldments;

[0042] S203. After each layer is welded, perform hammering to eliminate residual stress, and before and during hammering, control the temperature of the weld bead to be lower than 300°C.

[0043] After welding one layer each time, let it cool naturally, and monitor the temperature through an infrared thermometer. When the temperature of the weld bead is lower than 300° C., use an air shovel to hammer the weld seam and fusion line to relieve stress, and the hammering method and working conditions are consistent with those in Example 1. During the whole process of air shovel hammering, the weld bead is monitored by an infrared the...

Embodiment 3

[0046] Please refer to image 3 1. In this embodiment, on the basis of the second embodiment, the hammering of the wind shovel is further limited.

[0047] S301. Preheating the large-scale steel structure weldments of nuclear power plants before welding;

[0048] S302. Multi-layer welding of large nuclear power steel structure weldments;

[0049] S303. For the middle layer from the second layer to the penultimate layer, after each layer is welded, perform hammering to eliminate residual stress, and before hammering and during hammering, control the temperature of the weld bead to be lower than 300°C;

[0050] The first layer of multi-layer welding (that is, the bottom layer) is not hammered with a wind shovel because the weld seam is too thin, and the root is prone to cracking due to hammering, which affects the subsequent quality; the last layer of multi-layer welding (that is, the cover layer) ) is not to be hammered by the air shovel to ensure the beauty of the welding an...

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Abstract

The invention discloses a welding with trailing peening stress eliminating method of a large nuclear power steel structure. Multi-layer welding is carried out on the large nuclear power steel structure, when welding is conducted at least from the second layer to the penultimate layer, after one layer is welded, peening is carried out and can make welding seam filling metal completely expand in a hot state, and therefore the residual stress in the cooling shrinkage process is reduced, the bearing capacity of the steel structure is improved, and the welding quality is improved; a pneumatic digger is connected with an air compressor through an air pipe and can extend to each position of the upper air and corners, and the stress eliminating quality is guaranteed; the stress eliminating speed of the pneumatic digger is high, the work of eliminating stress can be finished when welding is finished, and the welding efficiency is improved.

Description

technical field [0001] The invention relates to the new technical field of metal welding technology, in particular to a method for relieving stress by hammering with welding for large steel structures of nuclear power plants. [0002] Background technique [0003] With the continuous development of nuclear power technology, especially the continuous concern of the international community on nuclear safety, the design concept of the third generation nuclear power technology - European Advanced Pressurized Water Reactor EPR has gradually gained popularity. The EPR technology adopts "additive design". On the basis of the original CPR1000, the nuclear safety control function is further increased by increasing the number of active parts and series. [0004] In the EPR technology, the HM-factory is designed with an all-steel structure for the conventional island main workshop. The frame combining concrete structure and steel structure is changed to an all-steel structure frame. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K37/00C21D7/13
CPCB23K31/125C21D7/13Y02P10/20
Inventor 刘奇威杨伟光丁中平王明涛张涛靳孝义黄华金劲辉武月达
Owner TAISHAN NUCLEAR POWER JOINT VENTURE
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