Vanadium-containing hypereutectic high-chromium cast iron and manufacturing method thereof

A technology of high-chromium cast iron and a manufacturing method, which is applied in the field of high-chromium cast iron, can solve the problems of narrow applicability, complicated process and high cost, and achieves the effects of stable product quality, broad market prospect, and simple and economical manufacturing method.

Active Publication Date: 2017-02-22
辽宁佳和精密金属有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages of this method are: the mold investment is large, and it is not suitable for the production of single-piece and small-batch slurry pump components; the maximum amount of inoculant that can be added is limited (generally no more than 1%, and the maximum is no more than 2%); The particle size of the agent is small, generally no more than 100um, and there are relatively many impurities such as oxides on the surface, but under the conditions of the invention, these impurities remain in the casting, which has an adverse effect on the toughness of the material
The disadvantages are: the amount of inoculant added is high, and impurities such as oxides on the surface generally remain in the casting, which has an adverse effect on the toughness of the material; in addition, the pouring temperature of this method is low, and the fluidity of the alloy liquid is not good. Well, it is not suitable for the production of complex parts such as slurry pump flow parts
[0010] In summary, although the prior art has research on vanadium-containing cast iron, hypereutectic cast iron and high-chromium cast iron, there are still various defects such as high cost, complicated process, narrow applicability, and unsatisfactory effect, especially the lack of A high wear-resistant, high toughness, high hardness material suitable for manufacturing wet parts and wear parts

Method used

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  • Vanadium-containing hypereutectic high-chromium cast iron and manufacturing method thereof
  • Vanadium-containing hypereutectic high-chromium cast iron and manufacturing method thereof
  • Vanadium-containing hypereutectic high-chromium cast iron and manufacturing method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0037] A method for manufacturing vanadium-containing hypereutectic high-chromium cast iron, which has the following steps:

[0038] (1) Add 205kg of high-carbon ferrochrome (FeC55C600II), 110kg of pig iron for steelmaking (L04), and 127kg of scrap steel into a 500kg medium-frequency induction furnace, and heat them to melt them into molten iron;

[0039] (2) Raise the temperature of the molten iron to 1500-1600°C, and add 0.5kg of aluminum powder to the molten iron;

[0040] (3) Preheat ferrovanadium (FeV50-B) with a weight of 58kg to 470-580°C and add it into the molten iron, melt all the ferrovanadium at a temperature of 1400-1450°C and evenly disperse it in the molten iron, and then put The temperature of molten iron is raised to 1500-1600°C and released;

[0041](4) Put 2.0kg of ferro-titanium particles with a particle size of less than 10mm in the bottom of the bag, and use the flushing method to inoculate the molten iron; after the inoculation is completed and the slag...

Embodiment 2

[0046] A method for manufacturing vanadium-containing hypereutectic high-chromium cast iron, which has the following steps:

[0047] (1) Add 155kg of high-carbon ferrochromium (FeC55C1000II), 90kg of pig iron for steelmaking (L04), 179kg of scrap steel and 3kg of high-carbon ferromanganese (FeMn78C8.0) into a 500kg intermediate frequency induction furnace, and heat them to melt them into molten iron;

[0048] (2) Raise the temperature of the molten iron to 1500-1600°C, and add 0.5kg of aluminum powder to the molten iron;

[0049] (3) Preheat ferrovanadium (FeV50-B) with a weight of 73kg to 470-580°C and add it into the molten iron, melt all the ferrovanadium at a temperature of 1400-1450°C and disperse it evenly in the molten iron, and then put The temperature of molten iron is raised to 1500-1600°C and released;

[0050] (4) Put 2.0kg of ferro-titanium particles with a particle size of less than 10mm in the bottom of the bag, and use the flushing method to inoculate the molt...

Embodiment 3

[0055] A method for manufacturing vanadium-containing hypereutectic high-chromium cast iron, which has the following steps:

[0056] (1) Add 200kg of high-carbon ferrochromium (FeC55C600II), 188kg of pig iron for steelmaking (L04), 50kg of scrap steel and 2kg of high-carbon ferromanganese (FeMn78C8.0) into a 500kg intermediate frequency induction furnace, and heat them to melt them into molten iron;

[0057] (2) Raise the temperature of the molten iron to 1500-1600°C, and add 0.5kg of aluminum powder to the molten iron;

[0058] (3) Preheat ferrovanadium (FeV50-B) with a weight of 60kg to 470-580°C and add it into the molten iron, melt all the ferrovanadium at 1400-1450°C and disperse it evenly in the molten iron, and then put The temperature of molten iron is raised to 1500-1600°C and released;

[0059] (4) Put 2.0kg of ferro-titanium particles with a particle size of less than 10mm in the bottom of the bag, and use the flushing method to inoculate the molten iron; after the...

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Abstract

The invention discloses a vanadium-containing hypereutectic high-chromium cast iron, belonging to the technical field of high-chromium cast iron, which is obtained through deoxidation treatment and inoculated by a bottom-packing punching method, and its chemical composition expressed in weight percentage is: carbon C3. 5~4.4%, manganese Mn 0.1~1.2%, chromium Cr15.5~21.5%, silicon Si0.5~1.5%, vanadium V5.5~7.5%, phosphorus P≦0.06%, sulfur S≦0.06%, and the rest iron. The cast iron can be used to manufacture parts subject to strong wear such as the flow parts of the slurry pump, the manufacturing method is simple and economical, the product quality is stable, and the cast iron has broad market prospects.

Description

technical field [0001] The invention relates to the technical field of high chromium cast iron. Background technique [0002] High chromium cast iron is a kind of important wear-resistant material that is widely used. It is widely used in various wear parts in the fields of metallurgy, mining, water conservancy, electric power, chemical industry, etc. impellers, jackets and guards). There is a large amount of high hardness M in the structure of high chromium cast iron 7 C 3 Type carbide, so it has excellent wear resistance. At the same time, because the eutectic carbide morphology is distributed in a rod shape, it is also improved in toughness compared with other white cast irons. The chromium in high chromium cast iron can not only effectively improve the corrosion resistance of the material in the slurry, but also a large amount of chromium-containing M 7 C 3 Type carbide effectively improves the wear resistance of the material and improves the service life of the wet...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C37/10C22C37/06C22C33/08
Inventor 智小慧韩彦军刘进志王建西
Owner 辽宁佳和精密金属有限公司
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