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The method of magnetic levitation assisted silicon and its alloys to modify aluminum oxide inclusions in steel

A magnetic levitation and alumina technology, which is applied in the field of magnetic levitation assisted silicon and its alloys to modify aluminum oxide inclusions in steel, can solve the problems of poor treatment effect of calcium on inclusions, difficult removal of modified products, and limited spheroidization effect. Achieve the effects of promoting various properties, low raw material cost, and fast melting rate

Active Publication Date: 2016-08-17
SICHUAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0005] The traditional calcium-silicon treatment process is currently commonly used in smelting aluminum-killed steel in factories. It has a certain degree of effect on the inclusions in the modified steel and the improvement of steel properties, but it also faces some difficulties [3]
For example, since the density of calcium is lower than that of molten steel, it cannot sink into the steel. When adding calcium-containing alloys to the molten pool, it needs to be injected or fed with cored wire to effectively add; the vapor pressure of calcium is very high, and in steel The solubility in the liquid is very small; the oxide inclusions of calcium-based alloy modified aluminum, the modified product obtained by it is not easy to remove, when the liquid phase is formed on the periphery of the inclusion particles, it hinders the denaturation reaction. The product of CaO·Al 2 o 3 Not easily deformed, micro-cracks will be formed during high-grade hard wire cold drawing or rolling, resulting in deterioration of the properties of the steel
[0006] In the traditional process of silicon-calcium alloy treatment, the treatment effect of calcium on inclusions is poor, and a large amount of CaO·Al is formed by inclusions with alumina. 2 o 3 Large number of particles, inclusions, and limited spheroidization
However, under the magnetic levitation assisted process of this patent, the modification effect is greatly improved; further, the modification effect of pure silicon in the process of inclusion treatment is rarely mentioned. It is generally believed that pure silicon is easy to form chain inclusions and should not be used alone use

Method used

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  • The method of magnetic levitation assisted silicon and its alloys to modify aluminum oxide inclusions in steel
  • The method of magnetic levitation assisted silicon and its alloys to modify aluminum oxide inclusions in steel
  • The method of magnetic levitation assisted silicon and its alloys to modify aluminum oxide inclusions in steel

Examples

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Embodiment 3

[0047] Example 3 is adding an inclusion modifier Si-Ca alloy to iron powder, wherein the silicon powder is added in the form of alloy. Deoxidizer Al powder and typical inclusions Al 2 o 3 Melting experiments. The composition of the Si-Ca powder is calculated by weight percentage: the content of silicon in the alloy is 30-50%. Al, Al 2 o 3 And Si-Ca powder is added to iron powder and ground evenly, then pressed into small pieces, and the formed block samples are put into corundum crucible, and argon gas is introduced under airtight conditions to exclude air. In order to reduce the oxidation of molten steel, the crucible and induction coil are placed in a protective box, and the melting is carried out under an argon atmosphere. During the smelting period, the induction current is constantly adjusted to make the molten steel in the crucible tumbling violently up and down to enhance the stirring. During smelting, in order to ensure the melt reaction and processing effect, th...

Embodiment 4

[0049] Example 4 is to add inclusion modifier Si powder, deoxidizer Al powder and typical inclusion Al to iron powder 2 o 3 Melting experiments. Al, Al 2 o 3 Add Si powder to pure iron powder and grind evenly, then press it into small pieces, put the formed block sample into a corundum crucible, and pass argon gas under airtight conditions to exclude air. In order to reduce the oxidation of molten steel, the crucible and induction coil are placed in a protective box, and the melting is carried out under an argon atmosphere. During the smelting period, the induction current is constantly adjusted to make the molten steel in the crucible tumbling violently up and down to enhance the stirring. During smelting, in order to ensure the melt reaction and processing effect, the sample is kept for a period of time after boiling. After smelting, the molten steel is cooled under an argon atmosphere. The steel samples obtained by smelting were cut into small square pieces by wire, a...

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Abstract

The invention relates to the field of smelting and specifically relates to a smelting method for removing a large quantity of inclusions by use of a silicon-containing alloy under the promotion of magnetic levitation and nodulizing the rest inclusion particles. The smelting method is characterized in that 1) pure silicon is used independently as a modifier, and quickly smelted under the action of magnetic levitation to remove inclusions of above 10 microns to a large extent, and the quantity of the residual inclusions are lower than that of treatment by use of other modifiers by two orders of magnitude, 2) the liquid steel is under the influence of the levitation force in a crucible and the pollution on the liquid steel caused by the crucible is reduced, and 3) the liquid steel is stirred violently under the action of the magnetic force, so that the removal of the inclusions in the steel is accelerated and the residual inclusions are modified into smooth spheres. The smelting method has excellent effects on reducing the quantity of large-size inclusions in the steel and nodulizing the rest inclusions to obtain dispersed spherical particles, and a new effective way is provided for the modification of alumina inclusions in the liquid steel.

Description

technical field [0001] The invention relates to the field of iron and steel metallurgy, specifically a smelting method for adding pure silicon or a silicon-containing alloy to steel to modify inclusions in a directional magnetic field and reducing the number of inclusions in the steel. Adding silicon to oxidize the steel The aluminum inclusions are adjusted into spherical particles below 10 microns, and the aluminum oxide inclusions dispersed in the steel are wrapped by low-melting aluminosilicate to form smooth spheres, which greatly improves the life and mechanical properties of the material. Background technique [0002] Non-metallic inclusions in steel have a significant impact on the strength, plasticity, fracture, toughness, cutting performance, and pitting of steel. Since the researcher of Nippon Steel proposed the oxide metallurgy technology at the International Iron and Steel Conference in 1990, people have paid attention to the metallurgy technology in steel. With ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C33/04
Inventor 黄青松蒲旺旺段康佳
Owner SICHUAN UNIV