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A kind of electric fusion forming ultra-low carbon ultra-fine grain alloy steel material

An ultra-low-carbon, ultra-fine-grained technology, which is applied in metal material coating process, metal processing equipment, coating, etc., can solve the problems of process bottleneck and high cost, uneven material phase structure, and affecting the mechanical properties of materials, etc. Achieve the effect of high-efficiency preparation, fine grain and wide application

Active Publication Date: 2016-11-16
NANFANG ADDITIVE MFG TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although this method is widely used in industrial production, the final grain measurement results are generally only about 5-7 grades. Further refinement of grains in production will encounter a large process bottleneck and high cost
For heavy workpiece materials, due to the large cross-sectional size, during heat treatment, the core and the surface will undergo different heat treatment speeds during the heating and cooling process, which is prone to uneven material phase structure, and even stress cracking, which greatly affects the material. mechanical properties

Method used

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  • A kind of electric fusion forming ultra-low carbon ultra-fine grain alloy steel material
  • A kind of electric fusion forming ultra-low carbon ultra-fine grain alloy steel material
  • A kind of electric fusion forming ultra-low carbon ultra-fine grain alloy steel material

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Embodiment 1

[0049] Ultra-low carbon ultra-fine-grained high-strength SA508-3 low-alloy steel parts grown by electrofusion forming

[0050] SA508-3 low-alloy steel is selected as the substrate, and the weight ratio of the chemical composition is C: 0.11-0.12%, Mn: 1.55-1.85%, Si: ≤0.10%, Ni: 0.6-0.8%, Mo: 0.5-0.6%, Cr: ≤0.15% low-alloy wire as raw material, wire diameter is 5mm,

[0051] Select special auxiliary materials with a particle size of 10-60 mesh, and the composition is 29.5% CaO+MgO, 30% Al 2 o 3 +MnO,20.5%SiO 2 +TiO,20%CaF 2 ;The process parameters are: electrofusion current 800A, electrofusion voltage 36V, moving speed 600mm / min, continuous electrofusion deposition on multi-axis linkage electrofusion forming equipment to prepare ultra-low carbon ultra-fine grain high-strength SA508-3 Low alloy steel parts.

[0052] According to the ASTM A751 standard, the chemical composition of the metal parts (sample) after electrofusion deposition was tested, and the results are shown ...

Embodiment 2

[0061] Ultra-low carbon ultra-fine-grained SA182-F11 heat-resistant steel parts grown by electromelting

[0062] Use SA182-F11 heat-resistant steel as the substrate, and use low-alloy wires with chemical composition weight ratios of C: 0.11-0.12%, Mn: 0.40-0.06%, Mo: 0.5-0.65%, and Cr: 1.10-1.50% as raw materials , the diameter of the wire is 5mm, and the special auxiliary materials with a particle size of 10-60 mesh are selected, and the composition is 10.60% CaO+MgO; 40.40% Al 2 o 3 +MnO; 8.79%SiO 2 +TiO; 40.21%CaF 2 ;The process parameters are: electrofusion current 800A, electrofusion voltage 36V, moving speed 600mm / min, continuous electrofusion deposition on multi-axis linkage electrofusion forming equipment to prepare ultra-low carbon ultra-fine grain high-strength SA182-F11 Heat resistant steel parts.

[0063] According to the ASTM A751 standard, the chemical composition of the metal parts (sample) formed by electrofusion deposition was tested, and the results are s...

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Abstract

The invention aims to provide an ultra-low carbon and ultra-fine grain steel material which can be efficiently prepared and has the advantages of low cost and high mechanical properties. The material is prepared by using the following electrofusion forming method: an electrofusion head and a substrate are connected to two electrodes of a power source; during a forming process, a raw material wire is conveyed to the surface of the substrate via a conveying mechanism and the electrofusion head; a granular auxiliary material is stacked at the forming position; an electric arc is generated between the raw material wire and the substrate to melt part of the auxiliary material stacked at the forming position, and a molten slag bath is formed; a current flows through the raw material wire and the auxiliary material molten slag bath to generate resistance heat and electroslag heat, so that the raw material wire is fused by a high-energy heat source composed of electric arc heat, resistance heat and electro slag heat, and a local molten bath is formed on the surface of the substrate; the raw material wire and the auxiliary material are continuously conveyed; and by controlling the relative movement of the electrofusion head and the substrate and the fast cooling of components of the substrate, the molten bath is quickly cooled and chilled so as to be solidified and stacked on the substrate layer by layer, and finally a material with a C content of 0.04-0.18% and a grain size of 7-10 scales is obtained

Description

technical field [0001] The invention relates to an ultra-low-carbon ultra-fine grain high-strength steel material. Background technique [0002] At present, in order to adapt to the increasingly large-scale, complex and high-performance parameters of heavy equipment such as nuclear power, thermal power, petrochemical, and metallurgy, the material size requirements for key ultra-low carbon ultra-fine-grained high-strength steel materials are increasing, and the mechanical properties In particular, the comprehensive performance requirements of strength and toughness are getting higher and higher. [0003] For the low-alloy high-strength steel, heat-resistant steel, and rotor steel materials widely used in industry at present, such as Mn-Mo series, Mn-Mo-Ni series, Cr-Mo series, Cr-Mo-V series, etc., in order to meet the requirements of the material Yield strength and tensile strength performance requirements, the carbon element contained in the material generally takes the up...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K28/02
CPCC23C24/106
Inventor 不公告发明人
Owner NANFANG ADDITIVE MFG TECH