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A method for producing tobermorite and alumina by fly ash sintering hydrothermal method

A technology of tobermelite and fly ash, which is applied in the field of comprehensive utilization of fly ash, and can solve problems such as consumption, large impact on resources and the environment, and shortage

Active Publication Date: 2016-03-16
NORTHEASTERN UNIV ENG & RES INST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, my country's bauxite resources are quite scarce, and bauxite reserves only account for about 5% of the world's total reserves, and most of them are low-grade diaspore-type bauxite that is difficult to handle. Purchasing restriction policy, bauxite resource problem has become the biggest bottleneck for the sustainable development of my country's alumina and aluminum industry
[0005] Tobermorite and its products are produced by traditional techniques, and its siliceous raw materials are generally produced by using diatomite or quartz sand and alkali under melting conditions to generate industrial water glass. In the preparation process of raw materials, it is necessary to use a large amount of high-quality silicon ore such as quartz sand and diatomaceous earth to co-melt with soda ash or sodium sulfate in a melting kiln, and then cool, pulverize and dissolve to make it; this makes the selection of silicon raw materials require mining and A large amount of non-renewable silicon mineral resources such as quartz and diatomaceous earth are consumed; at the same time, in addition to calcium carbide slag, limestone generally needs to be burned separately with high-quality fuels such as coke or white coal to burn lime and refined lime milk. The production energy consumption and High cost, great impact on resources and environment
Existing various processes for producing aluminum hydroxide or aluminum oxide with high alumina fly ash produce a large amount of silicon-calcium slag or silicon slag, and the large-scale and rational utilization of a large amount of silicon-calcium slag or silicon slag has become a huge bottleneck for various processes

Method used

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  • A method for producing tobermorite and alumina by fly ash sintering hydrothermal method
  • A method for producing tobermorite and alumina by fly ash sintering hydrothermal method

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Experimental program
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Embodiment 1

[0038] 1. Chemical beneficiation: Put the fly ash into the batching tank with chemical beneficiation solvent for batching. The chemical beneficiation solvent contains Na 2 O30g / L, containing SiO 2 ≤5g / L; the proportion of ingredients is 3 according to the weight ratio of chemical beneficiation solvent and fly ash; then chemical beneficiation treatment is carried out, the reaction temperature is 70°C, and the reaction time is 600min; the obtained chemical beneficiation slurry is continuously separated and separated by a horizontal belt filter Washing to obtain the washed filter residue and crude sodium silicate solution; washing the washed filter residue again to make a fly ash concentrate with a water weight content of 30%;

[0039] Na in the obtained crude sodium silicate solution 2 O concentration is 30g / L, SiO 2 The concentration is 15g / L; the crude sodium silicate solution is refined by leaf filtration to obtain a refined sodium silicate solution with solid floating matt...

Embodiment 2

[0050] Method is with embodiment 1, and difference is:

[0051] (1) The chemical beneficiation solvent contains Na 2O80g / L; the proportion of ingredients is 6 according to the weight ratio of chemical beneficiation solvent and fly ash; the reaction temperature of chemical beneficiation treatment is 90°C, and the reaction time is 200min; the washed filter residue is washed again to make fly ash concentrate with a water weight content of 40% mine;

[0052] Na in the obtained crude sodium silicate solution 2 O concentration is 80g / L, SiO 2 Concentration is 40g / L;

[0053] (2) Raw slurry preparation ratio is based on the main CaO and SiO in the raw slurry 2 The molar ratio of is 2.00, and the ratio of total alkali molar number and total aluminum-iron molar number is 0.95, and the weight content of water in raw slurry is 40%;

[0054] (3) Send the raw slurry into the clinker sintering kiln for sintering by using a slurry pump with an outlet pressure of 3.0MPa through the spray...

Embodiment 3

[0060] Method is with embodiment 1, and difference is:

[0061] (1) The chemical beneficiation solvent contains Na 2 O120g / L; the proportion of ingredients is 9 according to the weight ratio of chemical beneficiation solvent and fly ash; the reaction temperature of chemical beneficiation treatment is 120°C, and the reaction time is 30min; the washed filter residue is washed again to make fly ash concentrate with a water weight content of 45% mine;

[0062] Na in the obtained crude sodium silicate solution 2 O concentration is 20g / L, SiO 2 The concentration is 60g / L;

[0063] (2) Raw slurry preparation ratio is based on the main CaO and SiO in the raw slurry 2 The molar ratio of is 2.05, and the ratio of total alkali molar number and total aluminum-iron molar number is 1.1, and the weight content of water in raw slurry is 45%;

[0064] (3) Send the raw slurry into the clinker sintering kiln for sintering by using a slurry pump with an outlet pressure of 5.0MPa through the ...

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Abstract

A method for producing tobermorite and alumina by fly ash sintering hydrothermal method, comprising the following steps: (1) chemical mineral processing; (2) preparing raw slurry; (3) sintering to prepare clinker; (4) cooking (5) Preparation of tobermorite precursor original slurry; (6) Preparation of tobermorite precursor by hydrothermal synthesis; (7) Preparation of tobermorite filter cake by hydrothermal synthesis. The method comprehensively utilizes fly ash, which can not only produce tobermorite, but also produce alumina, which not only realizes the replacement of silicon mineral resources, but also realizes the replacement of bauxite resources, saves resources such as land, and can also realize Large-scale economical production has been achieved, and a solid foundation has been laid for large-scale comprehensive utilization of silica and alumina components in fly ash and the realization of resource utilization of solid waste.

Description

technical field [0001] The invention relates to a comprehensive utilization method of fly ash, in particular to a method for producing tobermorite and alumina by a fly ash sintering hydrothermal method. Background technique [0002] Some coal fields in central and western Inner Mongolia and northern Shanxi are rich in high-alumina coal resources, with prospective reserves of nearly 100 billion tons, equivalent to about 15 billion tons of high-alumina fly ash, which is equivalent to the current reserves of bauxite in my country More than 8 times of that, and the alumina content in some fly ash can reach 40~50%. This kind of fly ash is generally called high aluminum fly ash. Fly ash is the main solid waste from the perspective of power generation in power plants, but the alumina content in the high-alumina fly ash produced by the combustion of high-alumina coal can reach 35-45%, some even as high as 50%, and the silicon content is generally 35%. %above. High-alumina fly ash i...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01F7/02C01B33/24C01B39/02C04B28/00C04B28/04C04B28/26C04B14/04
CPCY02P20/10Y02P20/129
Inventor 李光柱崔德成涂赣峰于海燕潘晓林毕诗文黎娜
Owner NORTHEASTERN UNIV ENG & RES INST CO LTD