Processing method for automatic dosing system

Abstract

The invention provides a processing method for an automatic dosing system. The processing method for the automatic dosing system includes the steps that a liquid level control device in an oil tank of each machining machine is used for sensing the height of cutting fluid, when the height of the cutting fluid is in a low level state, the automatic dosing system is controlled to use pumps in cooperation with electromagnetic valves to transport the cutting fluid in the oil tanks into oil storage barrels respectively through oil pumping pipelines, and a medicine preparing barrel uses the pumps in cooperation with the electromagnetic valves to transport water and agentia into the oil storage barrels respectively through a medicine preparing pipeline according to the set time, the cutting fluid with preset concentration can be prepared in sequence in a circulating mode, and the oil storage barrels use the pumps in cooperation with the electromagnetic valves to transport the prepared cutting fluid with the preset concentration into the oil tanks to refuel through a refueling pipeline. The automatic dosing system can automatically refuel the oil tank of each machining machine, working hours and cost of manpower detection and refueling can be effectively saved, and the concentration of the cutting fluid in the oil tanks can be maintained, so that the machining precision of workpieces can be improved, and the service life of cutting tools can be prolonged.

Description

technical field [0001] The invention provides a treatment method of an automatic dosing system, especially the automatic dosing system can be used to automatically replenish the fuel tank of each processing tool, so as to effectively save the man-hours and costs spent on manual inspection and refueling, and It can maintain the concentration of cutting fluid in the oil tank, so as to improve the precision of workpiece processing and prolong the service life of cutting tools. Background technique [0002] Today's manufacturing industry is facing labor shortages, rising awareness of environmental protection, rising labor and operating costs, and pressure from labor-intensive to technology-intensive transformation. Most manufacturers respond to rising costs by relocating industries or introducing foreign labor. Or use production line automation technology and fixture assistance to improve the operating system and reduce costs, so as to achieve the purpose of reducing manpower, s...

AI Technical Summary

Problems solved by technology

[0004] Furthermore, cutting fluid can be mainly divided into three types: oily cutting oil, water-soluble cutting oil, and synthetic cutting fluid. For different workpiece materials, appropriate cutting fluid should be used in the cutting process. Among them, water-soluble cutting oil is made of It is made of mineral oil, emulsifier, antirust additive, preservative and defoamer and other additives, and has a wide range of cutting capabilities, large pollution tolerance and excellent emulsification stability. In order to maintain cutting fluid performance, reduce oil and gas emissions, and reduce costs. In the routine monitoring of cutting fluids, the concentration of cutting fluid is an important parameter to ensure its performance. Each cutting fluid has an optimal concentration range. If the concentration of cutting fluid is too high If the concentration is too high, it will not only increase the production cost, but also reduce the ability of cooling and flushing cutting, and it will stimulate the workers and cause harm to the human body and the environment.

[0005] However, the water-soluble cutting oil becomes an emulsion oil after adding water. Although it can take into account the cooling and lubricating properties, and is most suitable for general metal processing, but because the cutting tool of the processing machine tool is in the cutting process, the cutting tool is absorbed by the cutting fluid. , The heat generated between the cutting and the workpiece is removed to effectively reduce the cutting temperature, the thermal deformation of the workpiece and the cutting tool, and the moisture in the cutting fluid will start to volatilize when it is heated, resulting in a decrease in the amount of cutting fluid in the oil tank of the processing tool. And the concentration of the cutting fluid is too high, which affects its cooling and lubricating performance. Therefore, the operator needs to replenish the cutting fluid in the oil tank of the processing tool every once in a while, and adjust the appropriate concentration of the cutting fluid. This manual method is used for each Refilling the oil tank of a processing machine is not only time-consuming and cost-intensive, but the work efficiency is poor, and because there are usually a large number of processing machines in a relatively large-scale factory building, the manual method is different for each processing machine It is even more difficult to estimate the accumulated time and cost of refilling the fuel tank, and it is not in line with economic considerations. This is the direction that people in this industry want to study and improve.

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