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Galvanizing technology good for uniformity of galvanizing layer thickness

A technology of uniform thickness and galvanized layer, applied in hot-dip plating process, metal material coating process, coating and other directions, can solve the problem of anti-corrosion technology affecting the life and recycling of photovoltaic panels, and achieve the benefits of galvanized quality, Easy to achieve, prevent galvanizing failure

Inactive Publication Date: 2015-07-08
CHENGDU ZHENZHONG ELECTRIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In view of the above-mentioned prior art, due to natural factors such as gravity or wind load, the above-mentioned photovoltaic panels are mostly made of metal profiles. In this way, the anti-corrosion technology of photovoltaic panels has become a key factor affecting the life and regeneration of photovoltaic panels. The invention provides a galvanizing process that is beneficial to the uniformity of the thickness of the galvanized layer

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A galvanizing process that is beneficial to the uniformity of the thickness of the galvanized layer is used for the surface anticorrosion treatment of photovoltaic panels, including the steps of cleaning, drying, hot-dip galvanizing and cooling in sequence, and the cleaning includes degreasing, inspection, and , pickling and water washing steps, characterized in that the degreasing is to use a water-based metal degreasing agent to carry out degreasing treatment on the surface of the photovoltaic panel frame; Whether the surface of the plate frame is completely wetted by water; the pickling is to use the pickling solution containing hydrogen chloride, hexamethylenetetramine and corrosion inhibitor to treat the photovoltaic plate frame under the condition of temperature range between 30°C and 35°C. Carry out cleaning, wherein, the concentration value of described hydrogen chloride in cleaning solution is between 17%-22%, the content of hexamethylenetetramine is between 2.5...

Embodiment 2

[0024] This embodiment is further limited on the basis of Example 1. In order to prevent excessive precipitation of acid gas from the pickling solution during the pickling solution proportioning process and affect the composition content of the pickling solution, in the pickling step It also includes the proportioning process of the pickling solution. The proportioning process is firstly adding the corrosion inhibitor into the solvent of the pickling solution, stirring and fully dissolving, and then adding hydrogen chloride and hexamethylenetetramine.

[0025] In order to avoid excessive thermal deformation due to the rapid rise of the temperature of the photovoltaic panel during galvanizing, and at the same time cause zinc liquid to burst due to the moisture on the surface of the photovoltaic panel, the drying step is to heat the photovoltaic panel to 130°C -160℃, and the holding time is between 2-3min. With the selection of the above temperature range and holding time, the s...

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PUM

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Abstract

The invention discloses a galvanizing technology good for uniformity of galvanizing layer thickness, which is used for anticorrosion processing on the surface of a photovoltaic flat rack. The technology comprises the steps of cleaning, drying, galvanizing and cooling in order, and the cleaning comprise comprises the steps of degreasing, examining, pickling and washing in order, the degreasing step employs a water-based metal degreasing agent for removing oil on the surface of the photovoltaic flat rack, the pickling step is characterized in that when the temperature scope is between 30-35 DEG C, a pickle containing hydrogen chloride, hexamethylene tetramine and corrosion inhibitor are employed for washing the photovoltaic flat rack; the corrosion inhibitor contains a nitrogen compound-containing corrosion inhibitor and a sulfur compound-containing corrosion inhibitor; the galvanizing step is characterized in that zinc liquid is heated to 455-480 DEG C, the photovoltaic flat rack is placed in the zinc liquid for keeping for 1-1.5 minutes and then is taken out, and the zinc liquid contains aluminium. The galvanizing technology has simple process, and a galvanizing layer with better combination quality, thickness quality and uniformity quality can be conveniently obtained.

Description

technical field [0001] The invention relates to the field of solar power generation equipment processing, in particular to a galvanizing process that is beneficial to the uniformity of the thickness of the galvanized layer. Background technique [0002] Conventional energy sources such as coal, oil, and natural gas are increasingly depleted, and there are more and more problems caused by energy shortages in the world. As a clean, pollution-free, inexhaustible energy source, solar energy has played a very important role in the utilization of new energy sources in recent years. Important role, the existing urban street lighting facilities, the solar photovoltaic panel power generation group that has begun to take shape, and even the photovoltaic panels installed on the roof of the family have made outstanding contributions to reducing the dependence of existing production and life on the coal power industry. contribute. [0003] Usually, the fixed photovoltaic panel is instal...

Claims

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Application Information

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IPC IPC(8): C23C2/02C23C2/06
CPCC23C2/06C23C2/02
Inventor 陈怀之王刚聂海涛张仁友胡国波
Owner CHENGDU ZHENZHONG ELECTRIC
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