Ceramic wall floor tile production line monitoring system

Abstract

Disclosed is a ceramic wall floor tile production line monitoring system. The system comprises a production line, a communication control device and a monitoring host, wherein the production line is composed of each production device. Each production device comprises a feeding machine, a bowl mill, a spray tower, a belt scale, a press, a kiln and a polishing machine; and the communication control device is connected with the monitoring host for sending acquired data to the monitoring host and comprises a flow control unit for acquiring a charging amount and water inflow of the bowl mill, a bowl mill control unit for acquiring state data of the bowl mill, a spray tower data acquisition unit for acquiring state data of the spray tower, a belt scale control unit for acquiring state data of the belt scale, a press control unit for acquiring state information of the press, a kiln control unit for acquiring state data of the kiln and a polishing machine control unit for acquiring state data of the polishing machine. The monitoring system provided by the invention performs data acquisition, recording, processing and archiving of the whole production line and ensures production safety of the whole production line.

Description

technical field [0001] The invention belongs to a monitoring system for a production line of ceramic wall and floor tiles. Background technique [0002] The existing domestic ceramic wall and floor tile production line equipment is composed of special stand-alone equipment and wire racks. Each equipment basically operates independently, and there is almost no information interaction between the equipment. Only simple switch chain control is used, and it is impossible to achieve effective production. coordination. In the production process, a single device cannot immediately reflect the production information and equipment status to the management personnel. The data of each link of production basically needs to be manually recorded and counted by the staff, and then submitted to the management personnel for business decision-making and production scheduling. [0003] The disadvantages of the existing ceramic wall and floor tile production lines are as follows: 1. Basically ...

AI Technical Summary

Problems solved by technology

[0003] The disadvantages of the existing ceramic wall and floor tile production lines are as follows: 1. In the production process, basically rely on the staff on site to continuously adjust the equipment to ensure the normal and stable operation of the entire production line

2. The data of each link in the production process needs to be manually recorded and counted by the staff. A single device cannot immediately reflect the production information and equipment status to the management personnel, and the transmission of production information is seriously lagging behind.

3. Due to poor production information, it is difficult for enterprise managers to control the entire production process. When production problems occur, adjustments cannot be made in time, resulting in unnecessary waste and losses

4. The equipment on the production line is relatively independent and scattered, and the centralized monitoring and scheduling management of the entire line has not been realized, so it is difficult to integrate with the enterprise's MES and ERP systems

5. It is difficult to realize remote monitoring and maintenance of the whole plant and the whole line equipment

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