Ultralight ceramsite prepared by totally taking solid waste as raw material

A technology of solid waste and ultra-light pottery, which is applied in the production of clay products, ceramic products, ceramic materials, etc., can solve problems such as occupying a large area, pollute the environment, and hidden safety hazards, and achieve low production costs, simple production processes, and market competition. powerful effect

Active Publication Date: 2015-09-09
SINOSTEEL MAANSHAN INST OF MINING RES +1
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  • Claims
  • Application Information

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Problems solved by technology

A large amount of stockpiling of tailings, coal gangue, and dewatered sludge from urban sewage treatment plants will bring economic, environ

Method used

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  • Ultralight ceramsite prepared by totally taking solid waste as raw material
  • Ultralight ceramsite prepared by totally taking solid waste as raw material
  • Ultralight ceramsite prepared by totally taking solid waste as raw material

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[0035] In order to further describe the present invention, the following describes in detail an ultra-light ceramsite prepared with solid waste as a raw material in conjunction with the accompanying drawings and embodiments.

[0036] Table 1 is a table of the chemical composition of the raw materials used in the ultra-light ceramsite prepared from solid waste.

[0037] Table 1 Chemical composition of raw materials used (%)

[0038]

[0039] by figure 1 As shown in the technical roadmap for the ultra-light ceramsite prepared from solid waste in the present invention, the process and parameters used in the ultra-light ceramsite prepared from solid waste are as follows:

[0040] (1) Raw material selection

[0041] When the ultra-light ceramsite is fired, the chemical composition range of the raw material is generally: SiO 2 48~65%, Al 2 O 3 14~20%, Fe 2 O 3 2~9%, CaO+MgO3~8%, Na 2 O+K 2 O1~5%, loss on ignition 4~13%; the mineral composition of raw materials should be mainly clay minera...

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Abstract

The invention discloses ultralight ceramsite prepared by totally taking solid waste as a raw material. The requirements on the mass fraction, moisture content and particle size of the components of the adopted raw material based on 100 mass parts in total are as follows: clay iron tailing accounts for 40-45 parts, the moisture content is less than 5%, and the particle size: the weight of screen residue of a 0.08mm square hole sieve is less than or equal to 5%; coal gangue accounts for 42-49 parts, the moisture content is less than 5%, and the particle size: the weight of screen residue of a 0.08mm square hole sieve is less than or equal to 5%; and the dewatered sludge from a municipal sewage treatment plant accounts for 10-13 parts, the moisture content is less than 5%, and the particle size: the weight of screen residue of a 0.08mm square hole sieve is less than or equal to 5%. In the preparation process, the preheating temperature is 500-600 DEG C, the roasting temperature is 1,250-1,350 DEG C, and the heating rate is 10-15 DEG C per minute; and the bulk density of the prepared ultralight ceramsite is 390kg/m<3>, the cylinder compressive strength is 1.2MPa, the moisture absorption is 3.8%, the requirements of GB/T 17431.1-2010 are met, a new means for large-scale utilization of tailings, coal gangue and dewatered sludge is created, and the ultralight ceramsite brings remarkable economic, environmental and social benefits.

Description

technical field [0001] The invention relates to an inorganic non-metallic material, in particular to a lightweight ceramsite product, which can be widely used in thermal insulation concrete and its products, gardening, food and beverage, chemical industry, petroleum and other fields. Background technique [0002] Ceramsite is a light coarse aggregate with a particle size of 5mm or more, which is made of clay and sub-clay as the main raw materials through processing, granulation, and swelling. It is suitable for heat preservation and can also be used for structural lightweight aggregate concrete. In the ceramsite industry, the density will be 300~500 kg / m 3 The high-quality ceramsite is called ultra-light ceramsite, and the density> 500kg / m 3 The ceramsite is a general density ceramsite. Ultra-light ceramsite has strict requirements on the raw material formula, so it is generally only partially replaced by solid waste for clay or shale, or solid waste is added to non-sol...

Claims

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Application Information

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IPC IPC(8): C04B38/00C04B33/132
CPCY02P40/60
Inventor 罗书亮那琼潘旭方孙磊陈宏贵郭庆王帆朱桐徐庆荣
Owner SINOSTEEL MAANSHAN INST OF MINING RES
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