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Dry type fine powder magnetic separator with annular mobile magnetic system

A technology of fine powder and magnetic separator, applied in the direction of magnetic separation, solid separation, chemical instruments and methods, etc., can solve the problems of large particle size sorting characteristics, limited material flow thickness, poor sorting efficiency, etc., to improve magnetic The effect of selection efficiency

Active Publication Date: 2015-10-21
北京中科领向环保研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

②In some areas where water resources are extremely scarce such as drought and little rain, there is generally a lack of water sources for industrial sorting, and when wet sorting is used, the consumption of water evaporation is too large, and the cost of sorting is too high
The main problems of this equipment when sorting fine materials: ①The centrifugal force is the main competitiveness of throwing materials, and the centrifugal force of particles with different particle sizes from 10 to 100 μm differs by 10 3 times, the centrifuge competitiveness of the same mineral varies greatly due to different particle sizes, and the characteristics of particle size separation are greater than those of magnetic separation, which cannot be well realized by powder magnetic separation.
②The material stays and acts in the sorting working magnetic field for a short time, and the powder sorting cannot be fully carried out
②The working area of ​​the magnetic field is large, and the contact and sorting time of materials in the magnetic field is long
The main problems of this equipment when sorting fine materials: ①Although the material is subjected to vibration during the sorting process, it has not fundamentally overcome the phenomenon of gravitational agglomeration and magnetic agglomeration of fine powder molecules, and the powder is not fully dispersed during the magnetic separation process
②The magnetic field acts on the material flow thickness in the vibrating trough is limited, the material flow speed can not be too fast, and the output is low when a single machine is used
The main problems of this equipment when sorting fine materials: ①When sorting dry fine powder materials, a mechanical vibration device is introduced to overcome the huge gravitational force of fine powder materials, and the dispersion effect of this mechanical vibration is limited.
②The equipment sorting operation area is the magnetic medium rod in the rotary ring. Due to the limitation of the working space and material flow speed, the output of a single machine is low
The main problems of this equipment when sorting fine materials: ①Only a small annular sorting area is formed on the outer surface of the screw shaft, and the amount of processed materials is small
②The mixed magnetic particles fall into the non-magnetic hopper below under the blowing action of the air jet, and there is no chance of being sucked out by magnetic separation again, which affects the purity of the non-magnetic material and the yield of the magnetic material
The basic condition for the sorting operation of this kind of fixed magnetic system or rotary magnetic system fixed on the rotating shaft is that the powder is fully dispersed in the magnetic field first, so some magnetic separation equipment introduces a vibrating device or an air jet purging device to improve the fineness of the magnetic separation process. The dispersibility of the powder, but the fine powder has a strong agglomeration force in the dry state and is difficult to disperse
These magnetic separation equipment cannot fundamentally avoid the problems of poor sorting efficiency and low output per unit of dry magnetic separation of fine powder materials. Advanced magnetic separation equipment with new technical ideas must be adopted to achieve medium or weak magnetic fine powder dry separation. high-efficiency magnetic separation

Method used

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  • Dry type fine powder magnetic separator with annular mobile magnetic system
  • Dry type fine powder magnetic separator with annular mobile magnetic system

Examples

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Effect test

example 1

[0056] (1) Using steel slag powder produced by a steelmaking plant, magnetic minerals (RO phase, Fe 3 o 4 , Fe) the total amount is about 30%, and the average particle size of steel slag powder is about 20 μm. After sorting with this equipment, the total amount of magnetic minerals in magnetic products increases to more than 60%, and the total amount of magnetic minerals in steel slag powder after sorting decreases to less than 5.0%, and the processing capacity of steel slag powder with a single machine can reach 10t / h.

[0057] (2) About 0.3t of magnetic products can be separated from 1 ton of steel slag raw material. After further processing and purification, the total amount of magnetic minerals can reach 96%, which can be used as raw material for ironmaking or heavy medium powder for coal preparation.

[0058] (3) The 3d, 7d, and 28d activity indices of the steel slag powder before sorting were 74.2%, 78.3%, and 82.9% respectively; 88.3%, 91.4%, become a high-quality ste...

example 2

[0060] The steel slag powder produced by a steelmaking plant is used, and the ultrafine particles are removed from the steel slag powder after the previous pneumatic separation process to obtain the steel slag coarse powder. Magnetic minerals (RO phase, Fe 3 o 4 , Fe) The total amount is about 40%, and the average particle size is about 40 μm. After using this equipment to magnetically separate steel slag coarse powder, the total content of magnetic minerals in the magnetic products increases to more than 80%. After these materials are further processed and purified, the total magnetic minerals can reach 96%. They can be used as raw materials for ironmaking or coal preparation. medium powder.

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Abstract

A dry type fine powder magnetic separator with an annular mobile magnetic system comprises a magnetic separation main working portion, a magnetic separation auxiliary working portion and a mechanical motion transmission portion, wherein the magnetic separation main working portion comprises the annular motion magnetic system, an annular motion magnetic separation belt which is arranged outside the magnetic system in a sleeving manner and is opposite to the magnetic system in motion direction, and a tailing discharging belt located below the annular motion magnetic separation belt. The magnetic separation auxiliary working portion comprises a discharging hopper arranged above the annular motion magnetic separation belt, a non-magnetic material blocking plate which receives materials thrown by the rotating portion of the annular magnetic, and a magnetic material collecting groove. The annular moving magnetic system and the tailing discharging belt are arranged in a crossing manner, and moving magnets arranged at intervals drag powder on the belt surface to move in a rolling manner, so that the effects of enrichment, tailing discarding and fine separation (scavenging) of the materials which are magnetically classified are sequentially achieved; the separation work area is large, and the unit yield is high; and a plurality of magnetic separators can be arranged on the tailing discharging belt in parallel, and the separation production scale and efficiency are improved.

Description

technical field [0001] The invention belongs to the technical field of dry magnetic separation equipment, in particular to a dry fine powder magnetic separator with a circular moving magnetic system, which is suitable for dry separation of medium magnetic or weak magnetic fine powder. Background technique [0002] With the development of mineral magnetic separation processing technology, the particle size of separated materials has been reduced from millimeter to micron, and the medium for carrying materials has expanded from general wet to dry. The use of dry magnetic separation is based on two aspects of processing conditions: ①The sorted powder contains active minerals that undergo hydration reactions. When the powder is mixed with water, the active minerals hydrate and the powder is cemented into agglomerates, which not only affects the minerals The sorting operation also deactivates the gelling components. ②In some areas where water resources are extremely scarce such ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B03C1/20
Inventor 侯新凯杨洪艺董跃斌袁静舒马孝瑜刘柱燊梁爽徐生林高成伟
Owner 北京中科领向环保研究院有限公司
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